Jain Mayank G. (190233119001)

Team Id: - 213299

Mentor:-

Prof. B. C. Patel

Supervisor:-

Mr. Ankit Desai

Organization

Chart

Work-Process

Flow-chart

Concept

• Concept Study from Market Reasearch
• Concept Study from Competitors (If Any)
• Final Product Concept Design From the Study

3D Modelling

• Mecanism Design
• Product Design
• Full Assembly

Rendering

• Project Rendering Images & Animation Video

Analysis

• Structure / Load Carrying Capacity Analysis

2D Drawing

• 2D Drafting of all the Component
• GD&T and Manufacturing Drawing
• 2D Drafting & Assembly

Patent Approval Support

• Patent Application & Documentation Support
• Patent Query Solving Process Support

Manufacturing Support

• Vendor Development Support

Training

Practice

3D Modeling

• Sheet Metal Component
• Solid Structures
• Platforms & Panel doors
• Welded structures
• Pipes & Tubing

Designing

• Cooling Tower Structure
• Parts to be 3D printed (Creative & Unique)

My Roles

Providing possible alternatives

To come up with various modeling sequences which allows easy modification to adapt to design changes

Reporting

After completion of several models and draft sheets, report them to senior and update the data in excel

Error Identification

Checking completed models & sheets for any deviation from standard templates (Client's standards)

Drafting

76

Practice

75

Modification

51

Properties

47

Design & Modeling

20

Work Share

The type of work recieved so far

Specifications of Devices used

Several Parts of Robot Arm

Task:- To make a whole assembly without seperate part files & use smart toolbox

• For this purpose, I was provided several 3D model design of cycle parts.
• I had to re-make them and save internally in a single assembly file.
• Then for sprocket, bearings and axle nuts & bolts, I used Toolbox Library feature of Solidworks.
• Used configurations to create a same component twice but with slight modification in elements (Wheels).
• Also learnt to use Texture appearance to create a close to realistic view of component

Several Parts of Cycle

Task:- To make whole shaper assembly and modify dimensions & Geometry for successful mating with toolbox components

• For this purpose, I was provided a drawing sheet with all required sketches.
• The drawing sheet had detail drawing of all components except for standard nuts & Bolts.
• I was use toolbox for bearings, nuts, bolts, circlip & Gears.

Minimum Assembly files

Using Weldment cutlist and unmerged solid bodies in party file itselft to increase productivity.

Equation driven

Try to figure out key dimension of the part on which all are dependent, then create other dimension in equation form of these variables and constraints

Use configurations

For similar elements with slight variations, always use configurations to minimize total part files and allow better data management and modifications

Designing Strategy

Used

Basic Shape & Size first

Always design based on minimum and maximum possible dimensions as per set-up requirement

Simulation-based dimensions

After providing for Basic Shape, simulate the force analysis and optimize as required.

Material & Time Saving technique

Use of aesthetic Fillets at suitable corners depending on mfg. process to reduce time and/or material consumption.

Designing Strategy

Used

Changes in Drafting Operation

• Creation of Templates first in all size.
• Creation of Sheet format with drafting standard for pre-made.
• Using Sketchblocks for fixed entities in format.

Global variable based Equation driven Designs

• Identifying the independent or deciding dimensions.
• Setting them as Global Variables at beginning of modelling.
• Making dimensions in the form of equations having these global variables.

Modified Gearbox & Motor support Bracket

• Use of standard part & Gussets.
• Simplification of design.
• Reduction of mfg. Time & Cost.

My Contribution to Sopan

Before & After of Simplified Design

Simulation Analysis of Design

WORKAROUNDS

• Save Bodies as individual part files, then link to custom property of each.
• Make Global variables part of equations at beginning of design.
• Use standard components or parts with modifications.

PROBLEM

• Title-Block Doesn’t auto-update for cut-list bodies.
• Too much effort & time in changing the equations for new design.
• Too much complex & hard to manufacture design.

Challenge & Workaround

Problem faced while working and tried to figure out