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Bending Center SL300-PD System Introduction

2024

Guangzhou NLKER InteIIigence Technology Co.,Ltd

AUTOMATIC BENDING

CREATE THE FUTURE TOGETHER

SUMMARIZE

Guangzhou NLKER Intelligent Technology Co., Ltd.

was founded in 2014, is committed to the sheet metal industry as a whole program of technical research, independent research and development and design of bending industry CNC systems, machine tool structure design and functional components, for the sheet metal industry manufacturers to provide a full set of solutions.

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The company began to develop the bending center system in 2017, through the project team's two-year efforts bending center system products were officially released in 2019, providing a new control solution for

the automation of the sheet metal industry.

1. Flexible production line
2. Bending Processing and Vision
3. 2D CAM Software Features
4. 3D CAM Software Features
5. Bending analog simulation function
6. Positioning programming and borrowing to change hands
7. Cloud operation and maintenance management (such as mobile APP monitoring)
8. Equipment debugging
9. Macro Program Development
10. Support Featured Functions
11. System comparison function

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Bending center CNC system features function introduction

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• PD system supports MES system docking, control production process, production scheduling and other functions.
• Support planning task setting, with automatic loading and unloading to complete a variety of products alternate bending.
• Support macro program for secondary development, automatic loading and unloading and other parts of the production line outside the bending center, such as robots, trusses, etc.
• In 2023, NLKER completed more than ten automated production lines.

1、Soft production line function introduction

• Bending process:
• PD system based on the minimum path, combined with the actual size of the machine, can achieve efficient action and ensure the safety of each component. One-to-one three-dimensional simulation, only need to perform self-test after programming, you can determine whether there is interference in some positions of the workpiece.
• bending path planning, based on material characteristics, with the actual support of the mechanical bending trajectory as assistance, automatically match the most suitable bending trajectory radius, so that the bending equipment to bear less force, increase the stability and life of the equipment, product molding effect has also been improved.
• Visual inspection:
• online Angle correction, proofing products are convenient and quick, a finished product does not waste sheet, saving material costs for customers.
• online monitoring thickness to avoid workpiece waste and mechanical damage caused by abnormal plate thickness.

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2、Introduction to bending and visual functions

• 2D drawing conversion program:

Support online programming and offline programming, can be programmed in the office and passed to the system, without the operator to look at the drawing step by step

input programming, effectively improve programming efficiency and ensure the accuracy of bending size.

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3、2D CAM Software Function Introduction

• 3D drawing conversion program:

Realize the off-line programming of bending process, import 3D STEP format drawings to identify the process, process, size, Angle, direction with one click, quickly and accurately complete the programming process.

4、3D CAM software function introduction

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• Bending simulation:

Workpiece bending simulation, the realization of office.

Check the feasibility of bending process for the workpieces to be made by customers.

5、Bending simulation simulation function introduction

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• Positioning programming:

Multi-functional positioning mode, corresponding to a variety of shapes or asymmetrical plate positioning. The automatic calculation of input workpiece size and hollow size makes the editing program more intelligent and convenient.

• Automatic adjacent hand change:

In the case that the hollow in the middle cannot press the plate or the feeding stroke in four directions is not enough, the molding is automatically realized by adjusting the position and action of the press rod.

6、Positioning programming and hand change function introduction

• Cloud operation and maintenance management can be automated and streamlined to avoid the uncertainty caused by manual operations in management and operation and maintenance. At the same time, cloud operation and maintenance management needs to provide personalized measures for different users to help management and maintenance personnel view, locate, and solve problems.
• Cloud O&M management and O&M personnel are oriented to all cloud resources and need to allocate, schedule, and monitor different resources

7、Cloud O&M Management Functionality

• Equipment debugging:

See the drawing input the various size parameters of the equipment (tool size, block size, chassis size), automatically calculate the folding and mechanical structure interference position and make a prompt, so that the user does not need to consider the interference problem, the use of more convenient.

8、Introduction of equipment debugging function

• Macro program management:

Support multi-channel and multi-threaded macroprograms, customers can independently achieve secondary development according to mechanical design, such as: automatic knife library, auxiliary knife, automatic loading and unloading, etc.

Macro program is easier to learn than PLC, through the secondary development of macro program, customers can change the program logic and action at any time

9、Macro program secondary development function introduction

• EtherCAT high-speed bus
• Maximum 64 axis servo control
• Modify servo parameters online
• Automatic detection of workpiece size errors
• A variety of automatic plate thickness error detection
• Bending workpiece simulation function
• 3D dynamic real-time display when folding parts

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• Online collision monitoring of bending tools
• Visual on-line Angle correction and thickness monitoring
• 2D and 3D file import for program generation
• Full closed-loop control of 8-way absolute displacement sensor
• Various bending actions such as Angle, arc, blank holder and custom
• Calculate the maximum and minimum bending diameter according to the tool size and recommend the best bending diameter

10、Supported Features Introduction

11、System comparison introduction

The same machine, the same drive, the same workpiece, PD and L systems were compared at the maximum speed respectively, PD took 44 seconds and LH took 65 seconds

• The previous generation of products to complete the workpiece takes 70 seconds, the PD system to complete only 44 seconds, a reduction of 36 seconds, a 51% increase in speed, greatly improving production efficiency.

12、System speed comparison introduction

Guangzhou NLKER Intelligence Technology Co.,Ltd

The PD system of the bending center takes intelligent programming as the core and aims to simplify operation and improve efficiency. In the future, it will be integrated into neural networks and use visual coordination to complete self-learning functions of Angle compensation and size compensation, so as to realize fully automated production in a true sense.

Thanks for watching

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