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Understanding and Dispensing Ingredients for Smart Robotic Cooking

Standards and Regulations

Team B - Ratatouille Robotics

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Agenda

  • Project Description�
  • Issues in the Industry�
  • Standard #1: NSF/ANSI 2 - Food Equipment�
  • Standard #2: ANSI/RIA R15.06 - Industrial Robots and Machinery Safety Package

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Project description

User: Commercial Kitchens

User Issues:

  • Labor shortage
  • Inconsistent meals
  • Low throughput
  • Food wastage

User Needs:

  • Fast dispensing
  • Accurate dispensing
  • Consistent dispensing

Our Solution:

Ingredient dispensing robotic arm that can be deployed for cooking or serving.

  • Easy set up

  • Ingredient intelligence

  • Fast, accurate and consistent dispensing

  • Can handle a variety of ingredients

  • High throughput

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Issues in the food industry

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Standard #1: NSF/ANSI 2 - Food Equipment

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What is the standard about?

  • Comprehensive standard for all food equipment
  • Safeguards the consumers who eat the food prepared using the equipment
  • Minimum Food protection and Sanitation requirements
    • Food handling and
    • Food processing equipment.
    • Food storage
  • Standard describes four major categories:
    • Materials
    • Design
    • Fabrication
    • Performance

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What are its prescriptions?

  • General sanitation practices
    • Prevent harborage of vermin
    • Prevent accumulation of dirt and debris
    • Food zones shall be designed for clean-in-place (CIP)
  • Design & construction guidelines

Of all food equipment that are used in food preparation including components such as

    • Casters, shelves, joints, seams, fasteners, frames, panels, light fixtures, gaskets, guides
    • Insulation, reinforcement & framing
    • Edges & nosings, latches & catches, gliders & casters, breaker strips
    • Inspection & maintenance panels

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To which products or markets does it apply?

This standard is applicable to:

  • Markets such as bakery, cafeteria, commercial kitchens, pantry units
  • Categories of equipment such as food handling, food processing and food storage

Does it also apply to object xyz in the kitchen? YES.

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How does it apply to our project?

  • Shelving unit:
    • Readily removable shelves to permit handling by one person
    • Pressure cleaning is recommended for knockdown shelving, joints and seams shall be either sealed or accessible for cleaning, and shall be capable of being completely drained.
  • Joints and Seams
    • Only Lead free solder is permitted for use in food zone
    • Welded joints and seams in a non food zone shall be deburred
    • Sealants/ lubricants used in food zone must be food grade
  • Equipment mounting
    • Portable equipment shall not weigh more than 80lb (36kg) and shall not exceed 36in in any plane
    • Utility connections on portable equipment shall be designed to be disconnected without the use of tools

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Standard #2: ANSI/RIA R15.06 - Industrial Robots and Machinery Safety Package

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ANSI/RIA R15.06

  • Provides safety requirements for
    • Industrial robot manufacture, remanufacture, and rebuild
    • Robot System integration/installation
  • Describes basic hazards associated with robots
  • Provides requirements to eliminate, or adequately reduce, the risks associated with these hazards
  • U.S. National Adoption of the ISO 10218
  • Type C standards
    • Machine safety standards dealing with details safety requirements for a particular machine type

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Why is it important?

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Why is it important?

Low Investment

Low Effort

COMPANIES

EMPLOYEES

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Why is it important?

  • Enforces common standards and nomenclature in the industry

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Targeted Group

  • Part - 1 : Industrial robot manufacturers
    • ABB, Fanuc, KUKA, UR
    • Provides guidance for the assurance of safety in the design and construction of the robot

  • Part - 2 : Robot system integration / installation
    • System integrators
    • Companies that use robotics arms in their products

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Guidelines for System Integrators

Scope:

  • Necessary information for the design, manufacturing, installation, operation, maintenance and decommissioning of the industrial robot system or cell
  • Component devices of the industrial robot system or cell

What it doesn’t include:

  • Does not deal specifically with hazards associated with processes (e.g. laser radiation, ejected chips, welding smoke)

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What are its main prescriptions?

Part 1: Guidelines for Manufacturer

https://www.robotics.org/userAssets/riaUploads/file/Draft_1506_Prepublication_edition.pdf

Manufacturing guidelines

  • Power hazards shall be prevented by using guards

Emergency stopping functions

  • Every robot shall have an emergency stop and protective stop function

Pendant controls

  • Robot shall move in reduced speeds while initiating from pendant
  • Dropping the pendant should not result in any unexpected motions
  • When cableless pendants are active, visual indications should be present

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What are its main prescriptions?

Part 2: Guidelines for installer / integrator

Installation

  • Environmental conditions should be considered
  • Perimeter should be safeguarded

Pendant usage

  • Ensure that cable is of sufficient length and away from environmental hazards
  • Always maintain easy access �to E-stop

Maintenance and repair

  • Robot should be placed in a way as to allow easy access to all areas
  • Relevant guards shall be used �during maintenance

Collaborative usage

  • Perform risk assessment, use protective equipment.

https://www.robotics.org/userAssets/riaUploads/file/Draft_1506_Prepublication_edition.pdf

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How does it apply to Ratatouille Robotics

  • Think about how do we want to position our system - Collaborative vs Non-collaborative

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Collaborative Robot Operation

  • End-effector hazards including the workpiece (e.g. ergonomic design, sharp edges, protrusions, working with tool changer)

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Collaborative Robot Operation

  • Identify and define collaboration space
  • Prevent or detect any person from advancing further into the safeguarded space beyond the collaborative workspace
  • Optional: Soft axis and space limiting

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How does it apply to Ratatouille?

Hazard identification and risk assessment

  • Pinch Points
  • cables/other hazards for slips, trips and falls

End-Effector Requirements

  • Does not cause release of the load in case of failure
  • Detachable tools are securely attached while in use

Intruding cables

Baby-proofed Sharp edges

Cable management

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Summary: How does it apply to Ratatouille?

  • For Ratatouille, Part 2 of the standards is applicable -> we are integrators.
  • Some major applicable guidelines:
    • Pendant usage guidelines
    • Collaborative usage guidelines
    • Robot environment and safeguarding guidelines

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Questions?

Harshit Agrawal

Sensing Lead

Sai Shruthi Balaji

Perception Lead

Abhishek Pavani

Systems Integration Lead

Nevin Valsaraj

Software Architect & Project Manager

Mohith Sakthivel

Robot Learning & Control Lead