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Implication of � Advanced Manufacturing Methods � into the Biomedical arena

Nick Bittner

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Overview

  • Research how it relates to the native community
  • What is it? Technologies
  • 3D printing and advancing research/Rapid Prototyping
  • CAD Modeling work
  • Reverse-engineering / gradient work
  • Materials advancements/ Bio compatibility/Sterilization practices
  • Seeing where/how it can be utilized

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Tribal Relations an Advanced Manufacturing

  • I work for Cankdeska Cikana Community College on the Spirit Lake nation, I have close ties to Turtle Mountain community college and Sitting bull community college.
    • Along with being on the editorial council for AIHECs winds of change STEM/engineering magazine.
    • Worked for Virtual indigenous data sovereignty (VIDS) group managing the summer institutes day to day operations and mentoring for the participants of data analytics and the potential of incorporating virtual/augmented reality into the physical world.
  • AMSI- AIHEC program has been in operation for 7 years
    • It’s a consortium of Tribal universities that’s purpose is to push AM forward.
    • ACE- Americas Cutting Edge manufacturing consortium.
  • PEEC- Program supporting TCU engineering departments
  • Work with ND-Epscor advancing their research with AM.
    • Creating cellular well plating
    • Fabricating Spinning Bioreactors
    • Doing CFD work to shape delivery systems for cell media
    • Assisting with scaffold formation to mimic microenvironments including resent work with Osteosarcoma.
  • Work with REU/INMED/UND
    • Direct work with MDA-MB-231 Breast Cancer
    • Creating devices to do cell migration assays

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Advanced Manufacturing� Additive Manufacturing

  • What Is it?
    • It’s the opposite of Subtractive manufacturing.
    • Slicing away at an oversized shape to “find” your part, like a sculptor chiseling marble to make a statue.

  • You build in a lamination style of construction.
    • Think Layers, “stacking” material to build up a part.

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End Goal=

Advanced Manufacturing

Subtractive Manufacturing

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Computer Assisted Designing/Manufacturing

  • CAD-Design in the third dimension.
    • Stereolithography files (STL)
    • Use this in Augmented reality and virtual reality.
    • Computational Fluid Dynamics
    • Total part count reduction/combining multiple features into one component
    • Structural Optimization into topology optimization
  • CAM-Tooling paths in three dimensions
    • g-code
    • Allows machinery to move properly to tool part.
    • Incredible accuracy.
    • Consistency with Repeatability
    • Customization

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Reverse Engineering / Design Intent

  • Using Scanning light or laser systems to recreate something or use that information to create a customized part.
    • Orthotics that perfectly match a patcient
    • Amputees’ can have a customized limb holster.
    • Surgical guides
    • Dental-guides-implants-crowns-orthodontic work

  • Compiling multiple components into one.
    • Or make a part more flexible by segregating it.
    • Creating a castable mold to pour parts.

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Material advancements

  • PLA-PLAG used with FDM-filament deposition modeling
  • Stereolithography- Crosslinking photopolymers
    • Digital light projection
    • Masked SLA
    • Last 3 years 5 new biostable materials have come out.
  • Selective Laser Sintering
    • New affordable nylon systems
    • Powdered technologies that can handle complex geometry's without scaffolding.
  • Hydrogel systems
    • Soft scaffolds/matrixes
    • bone matrixes
    • Recreate collagen structures
  • Gradient work
    • Ability to blend multiple materials together to get properties of both in the end result.
    • Alloys
    • Polymer Blends
    • Feature of component 100% shift to a single material and back.
      • Prosthetic leg making the limb from nylon 12 but making the knee from nylon 11.

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Seeing where to use it?

  • Becomes an engineering and a materials question.
  • What is your goal? end use product or a functional prototype?
  • Do you need customization? Do you need it fast?
  • Does the device needed to complete the experiment exist?
  • Do you require tooling to help with the tasks at hand?
  • Adding internal channeling?
  • Needs to be lighter?
  • Thinner? Wider? Redesigned to fit into a certain spot for space saving?

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Questions??