Catalyst Recycling and Lanthanum Supply
Rare Earth Elements
Critical components for various industries
Fluid Cracking Catalyst
(FCC)
Lanthanum
(La)
Lanthanum in FCC
Lanthanum (La) in FCC Catalyst
Global FCC catalyst consumption | 725,000 mt |
Average La composition | 2.5% |
La used in FCC catalysts | 18,125 mt |
Market price of La | $4,800 /mt |
Market value of La in FCC catalysts | $87 million |
*1 metric ton (mt) = 2,200 lbs
Catalyst
Manufacturer
Refinery
Current Industry Model
Refinery
Landfill
Current Industry Model
Catalyst
Manufacturer
Refinery
Landfill
Current Industry Model
2006
2007
2008
2009
2010
2011
2012
2013
2014
0 mt
5,000 mt
10,000 mt
15,000 mt
China’s La Export Quota
China supplies 90% of the world’s Lanthanum
Catalyst Recycling and Lanthanum Supply
Refinery
Catalyst
Manufacturer
Carla's Industry Model
Landfill
Refinery
Carla's Industry Model
Catalyst
Manufacturer
Carla's Industry Model
Catalyst
Manufacturer
Refinery
Carla's Industry Model
FCC Catalyst Manufacturers
Business Model
Spent
Catalyst
Patented
Process
Extracted
Lanthanum
Catalyst
Manufacturer
$4,800
Business Model
Spent
Catalyst
Patented
Process
Residual
Material
Cement
Manufacturer
$45
108 U.S. Refineries With FCC Units
37 refineries
Regional FCC Units
Initial Refineries
ExxonMobil Refining
& Supply Co.
858.20 mt�(FCC Catalyst)
Valero Refining Co.
281.41 mt�(FCC Catalyst)
Deer Park Refining
Ltd. Partnership
279.41 mt�(FCC Catalyst)
Houston Refining
Ltd. Partnership
439.08 mt�(FCC Catalyst)
Financial Projections
Year | FY1 | FY2 | FY3 | FY4 | FY5 |
Refineries | 4 | 10 | 18 | 31 | 50 |
Catalyst Supplied | 9,000 mt* | 38,250 mt | 72,250 mt | 127,000 mt | 207,400 mt |
Revenues | $1.3m | $6.3m | $11.8m | $20.8m | $33.9m |
Gross Margin | 69% | 70% | 70% | 70% | 70% |
EBITDA | $(100k) | $3.0m | $6.4m | $12.2m | $20.5m |
*Based on partnering with 4 refineries in Year 1
Revenue Growth
$30 million
$25 million
$20 million
$15 million
$10 million
$5 million
$0
Year | Y1 | Y2 | Y3 | Y4 | Y5 |
Refineries | 4 | 10 | 18 | 31 | 50 |
Revenue
EBITDA
Capital Needs
CAPEX
$500K
Cash
Burn
$700K
R&D
$100K
$1.3
million
Our Team
Alex de la Fuente
CEO
Dakota Fontenot
Jimena Hernandez
Eugenia Williams
Bongky Prahardja
Dr. Allan Jacobson
Inventor
Advisors
Dr. Julie Francis
FCC Technology Director
Collin Leslie
President
Bill Kelley
Product Manager
Jason Smith
FCC Marketing &
Product Manager
Thomas Belgeri
Accountant
Leonard Walther
Refining Additive Chemist
Adrian Gonzalez
Operations Superintendent
Rafael Fernandez
Plant Operations
Catalyst Recycling and Lanthanum Supply
Manufacturers: Market Share
Appendix: I
21%
15%
32%
(152,250 mt FCC catalyst)
(3,806 mt Lanthanum)
(108,750 mt FCC catalyst)
(2,719 mt Lanthanum)
(5,800 mt Lanthanum)
(232,000 mt FCC catalyst)
FCC Catalyst Composition
Appendix: II
Alumina-silica | 95.00% |
Lanthanum | 2.50% |
Clay (Titanium) | 2.00% |
Iron | 0.50% |
Sodium | 0.50% |
Nickel | 0.01% |
Vanadium | 0.01% |
Revenue Per Truckload of Catalyst
Appendix: IV
| Lanthanum | Other Material |
Weight composition | 2.5% | 97.5% |
Market price (per metric ton) | $4,800 | $45 |
Value | $120 | $43.88 |
Total FCC catalyst value | $163.88 /mt ($4,096.88 /truckload) |
Revenue composition | 73.23% | 26.77% |
Break-Even Analysis
Appendix: V
Year | 1 | 2 | 3 | 4 | 5 |
Fixed Exp. | 1,034,733 | 1,461,733 | 1,874,733 | 2,447,733 | 3,353,733 |
Gross Margin % | 69% | 70% | 70% | 70% | 70% |
Break-even Rev. | 1,499,613 | 2,088,190 | 2,678,190 | 3,496,761 | 4,791,047 |
Value per catalyst truckload | 4,097 | 4,097 | 4,097 | 4,097 | 4,097 |
Break-even truckloads | 366 | 510 | 654 | 853 | 1,169 |
Lanthanum Price Fluctuations
Appendix: III
$100
$90
$80
$70
$60
$50
$40
$30
$20
$10
‘01
‘02
‘03
‘04
‘05
‘06
‘07
‘08
‘09
‘10
‘11
*Source: Business Insider
$ Per kg
Lanthanum Sales
Appendix: VI
| M1 | M2 | M3 | M4 | M5 | M6 | M7 | M8 | M9 | M10 | M11 | M12 |
Year 1 | | | | | | | | | | | | |
= Able to sell Lanthanum
= Unable to sell Lanthanum
DCF Valuation
Appendix: VII
| EBITDA |
Year 1 | (101,111) |
Year 2 | 3,019,083 |
Year 3 | 6,420,002 |
Year 4 | 12,178,229 |
Year 5 | 20,489,250 |
Discount Rate | 80% |
NPV | 4,220,898 |
*$1.3 million raise = 30.8% equity
Income Statement
Appendix: VIII
Year | 1 | 2 | 3 | 4 | 5 |
Revenue | 1,351,500 | 6,357,375 | 11,810,250 | 20,815,500 | 33,940,125 |
Cost of Goods | 417,878 | 1,876,559 | 3,515,515 | 6,189,538 | 10,097,142 |
Gross Profit | 933,622 | 4,480,816 | 8,294,735 | 14,625,962 | 23,842,983 |
Gross Margin % | 69% | 70% | 70% | 70% | 70% |
Operating Exp. | 1,034,733 | 1,461,733 | 1,874,733 | 2,447,733 | 3,353,733 |
EBITDA | (101,111) | 3,019,083 | 6,420,002 | 12,178,229 | 20,489,250 |
Depreciation | 29,780 | 32,758 | 32,758 | 49,137 | 61,421 |
Income Tax | - | 1,045,214 | 2,235,535 | 4,245,182 | 7,149,740 |
Net Income | (130,891) | 1,941,111 | 4,151,708 | 7,883,910 | 13,278,089 |