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DEPARTMENT OF CHEMISTRY

24CYT13-

Chemistry for Electronics & Computer Systems

Dr.A.Geetha

Associate Professor

Department of Chemistry

Kongu Engineering College

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Sources of Water

  1. Surface Waters

Rain Water - Pure but contaminated with gases

River Water - High dissolved salts moderate organics

Lake Water - Const. composition but high organics

Sea Water - High salinity, pathogens, organics

  1. Underground Waters

Well Water - Crystal clear but high dissolved salts and high purity from organics

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  • Physical Impurities: Undissolved impurities
  • Chemical Impurities: Dissolved Salts
  • Biological Impurities: Micro-organisms, etc

Classification of Impurities in water

  1. Colour
  2. Turbidity
  3. Taste
  4. Odour
  5. Conductivity
  1. Acidity (pH)
  2. Gases (CO2,

O2, H2S, NH3, )

  1. Minerals
  2. pH
  3. Salinity
  4. Alkalinity
  5. Hardness
  1. Microorganism

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MAJOR IMPURITIES OF WATER

Ionic and dissolved

Cationic Calcium

Magnesium

Anionic Bicarbonate

Carbonate Hydroxide

Nonionic and undissolved Turbidity, silt, mud, dirt and

other suspended matter

Gases CO2

H2S NH3 CH4 O2

Sodium Potassium Ammonium Iron Manganese

Sulfate Chloride Nitrate Phosphate

Color, Plankton Organic matter, Colloidal silica, Microorganisms, Bacteria

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Types of water

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Hardness of Water

  • Hardness in Water is characteristic that prevents the ‘lathering of soap’ thus water which does not produce lather with soap solution readily, but forms a white curd is called hard water.

  • Type of Hardness

  • Temporary or Carbonate Hardness
  • Permanent Hardness or non-carbonate Hardness.

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Temporary Hardness

Temporary Hardness is caused by the presence of dissolved bicarbonate of calcium, magnesium and other heavy metals and the carbonate of iron. It is mostly destroyed by more boiling of water, when bicarbonates are decomposed yielding insoluble carbonates.

Ca(HCO 3) 2

Calcium bicarbonate

Mg( HCO 3) 2

Heat

CaCO3 + H2O + CO2

Calcium Carbonate

Mg( OH) 2 + 2CO2

Magnesium hydroxide

Magnesium Bicarbonate

Heat

Calcium/Magnesium Carbonates thus formed being almost insoluble, are deposited as a scale at the bottom of vessel, while carbon dioxide escapes out.

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Permanent Hardness

Non Carbonate Hardness is due to the presence of chlorides, sulfates of calcium, Magnesium.

2C17H35COONa + CaCl2

Sodium

(sodium soap)

2C17H35COONa + MgSO4

Sodium

stearate

stearate (sodium soap)

Hardness

Hardness

(C17H35COO)2Ca + 2NaCl

Calcium stearate (Insoluble)

(C17H35COO)2Mg + Na2SO4

Magnesium stearate (Insoluble)

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Units of Hardness

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CaCO3 equivalent hardness

Calcium carbonate equivalent =

Weight of hardness producing substance

X Molecular weight of Ca CO 3

Molecular weight of hardness producing substances

Problem 1

Calculate the calcium carbonate equivalent hardness of a water sample containing 204mg of CaSO4 per litre

Solution:

Calcium carbonate equivalent hardness =

204 100

136

= 150 mg of Ca CO 3

= 150 ppm

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Calcium carbonate equivalence conversion during hardness calculation

Hardness producing substance

Ca(HCO3)2 162

Mg(HCO3)2 146

CaSO4 136

CaCl 111

120

95

100

84

44

61

17

60

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CaCO3 Equivalent

  • A sample water contains 240 mg/l of MgSO4 calculate the hardness in terms of CaCO3 Equivalent

  • Solution:

The amount of MgSO4 = 240 mg/l

We Know that the molecular weight of MgSO4 = 120

Thus the amount equivalent to CaCO3= 240 x 100 = 200 mg/l

120

Calcium carbonate equivalent =

Weight of hardness producing substance

X Molecular weight of Ca CO 3

Molecular weight of hardness producing substances

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Problem

  • A water sample on analysis gives the following data: 27.2 mg/l of CaSO4, 29.2 mg/l of Mg(HCO3)2 and 24 mg/l of MgSO4 Calculate total hardness, temporary and permanent Hardness.

Solution: In order to calculate the hardness of the sample, these salts have to be converted into their equivalents of CaCO3

Temporary Hardness = 20 mg/l

Permanent Hardness = 20 + 20 = 40 mg/l

Total Hardness = (Temp+ Permanent ) hardness = 20 + 40 = 60 mg/l

Molecular Formula

Molecular weight

Quantity Present

Equivalent of CaCO3

CaSO4

136

27.2

27.2 x 100 = 20

136

Mg(HCO3)2

146

29.2

29.2 x 100 = 20

146

MgSO4

120

24

24 X 100 = 20

120

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1. A water sample on analysis gives the following data:

Mg(HCO3) = 292 mg/l, Ca(HCO3)= 162 mg/l, CaSO4= 136 mg/l, MgCl2= 190 mg/l and

CaCl2=222 mg/l calculate the temporary, permanent and Total hardness of the water sample.

2. Calculate the carbonate and non-carbonate hardness of a water sample containing

Mg(HCO3) = 9.3 mg/l, Ca(HCO3) = 20.50 mg/l, CaSO4= 26 mg/l, MgCl2=10 mg/l and NaCl=60mg/l.

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Estimation of Hardness of Water by EDTA Method

  • The hardness of water can be estimated by methods such as gravimetric analysis, EDTA titration, atomic absorption, etc.,
  • In the above methods, EDTA titration is the most inexpensive and simple way of determining the hardness.
  • hardness is usually determined by titrating it with a standard solution of ethylenediamminetetraacetic acid, EDTA.
  • The EDTA is a complexing, or chelating agent used to capture the metal ions. This causes the water to become softened, but the metal ions are not removed from the water.
  • This method includes a series of titrations to determine the total, permanent, temporary, Ca, Mg hardness of the given water sample.

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Burette solution - Unknown EDTA solution

Pipette solution - 20 ml of Standard Hard water

Condition - Room Temp.

Reagents to

be added - 5 ml of buffer solution

Indicator - 2 drops of EBT (Eriochrome Black-T)

End point - Colour change from wine red to steel blue

Let the volume of EDTA consumed be V1 ml.

V1 ml of EDTA consumes 20 ml of

std. hard water = 20 * 1 mg of CaCO3 eq. hardness

1ml of EDTA consumes = 20/V1 mg of CaCO3 eq. hardness

(since 1ml of standard hard water = 1ml of CaCO3)

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(ii) Estimation of Total Hardness:

Calculation

Burette solution - Standardised EDTA solution

Pipette solution - 20 ml of Sample Hard water

Condition - Room Temp.

Reagents to

be added - 5 ml of buffer solution

Indicator - 2 drops of EBT (Eriochrome Black-T)

End point - Colour change from wine red to steel blue

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(iii) Estimation of Permanent Hardness:

Burette solution - Standardised EDTA solution

Pipette solution - 20 ml of Boiled Hard water

Condition - Room Temp.

Reagents to

be added - 5 ml of buffer solution

Indicator - 2 drops of EBT (Eriochrome Black-T)

End point - Colour change from wine red to steel blue

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Alkalinity in water analysis:

In water analysis it is often desirable to know the kinds and amounts of the various of alkalinity present in water.

The major portion of alkalinity in natural water is caused by presence of bicarbonates.

CaCO3 + CO2+H2O→Ca(HCO3)2

Classification:

1. Bicarbonate alkalinity

2. Carbonate alkalinity

3. Hydroxide alkalinity

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Experimental Determination:

Principle

OH- + H+ → H2O (phenolphthalein end point)

CO32- + H+ →HCO3- (phenolphthalein end point)

HCO3- + H+ → H2O + CO2

The results are summarized in table from which the amount of OH-,CO32-, HCO3- present in water sample can be calculated

Alkalinity

OH- (ppm)

CO32- (ppm)

HCO3- (ppm)

P=0

0

0

M

P=1/2M

0

2P

0

P<1/2 M

0

2P

(M-2P)

P>1/2 M

(2P-M)

2(M-P)

0

P=M

M

0

0

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Short Procedure

Standardisation of acid

Burette solution - Unknown H2SO4

Pipette solution - 20 ml of standard sodium hydroxide

Condition - Room Temp.

Indicator - 2 drops of phenolphthalein

End Point - colour change from pink to colourless

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All the three ions cannot exists together. OH- and HCO3 cannot be present at the same time together, because

OH- + HCO3- → CO32- + H2O

Procedure :

Burette solution - standard H2SO4

Pipette solution - 20 ml of water sample

Condition - Room Temp.

Indicator - 2 drops of phenolphthalein and 2 drops of methyl orange

End Point - pink to colourless (V1 ml) and yellow to reddish orange (V2 ml).

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Calculation

Volume of acid used up to phenolphthalein end point = V1 ml

Normality of acid = N1

phenolphthalein alkalinity(P) in terms of calcium carbonate

equivalent =V1 X N1 /20 X 50 X 1000 mg/l

Additional volume of acid used up to methyl orange end point = V2 ml

Normality of acid = N1

methyl orange alkalinity (M) in terms of CaCO3 Equation = (V1+V2) X N1/20 X 50 X1000 mg/l

Then the calculation of OH-, CO2-3, HCO3- is made with the help of above table.

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Industrial use:

(i) Textile industry: Hard water causes much of the soap (used in washing yarn, fabric etc.) to go as waste, because hard water cannot produce good quality of lather. Moreover, precipitated of calcium and magnesium soaps adhere to the fabrics. These fabrics, when dyed latter on, do not produce exact shades of color. Iron and manganese salts-containing water may cause coloured spots on fabrics, thereby spoiling their beauty.

(ii) Sugar industry: Water containing sulphates, nitrates, alkali carbonated, etc., if used in sugar refining, causes difficulties in the crystallization of sugar. Moreover, the sugar so-produced may be deliquescent.

(iii) Dyeing industry: The dissolved calcium, magnesium and iron salts in hard water may react with costly dyes, forming undesirable precipitated, which yields impure shades and give spots on the fabrics being dyed.

(iv) Paper industry: Calcium and magnesium salts tend to react with chemicals and other materials employed to provide a smooth and glossy (i.e., shining) finish to paper. Moreover, iron salts may even affect the colour of the paper being produced.

(v) Laundry: Hard water, if used in laundry, causes much of the soap used in washing to go as waste. Iron salts may even cause coloration of the clothes.

(vi) Concrete making: Water containing chlorides and sulphates, if used for concrete making, affects the hydration of cement and the final strength of the hardened concrete.

(vii) Pharmaceutical industry: Hard water, if used for preparing pharmaceutical products (like drugs, injections, ointments, etc.) may produce certain undesirable products in them.

Disadvantages of using hard water in Industries

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Boiler Feed Water

  • One of the chief use of water is generation of steam by boilers.

Essential requirements of Boiler Feed Water :- It should be free from

  • Turbidity, oil, dissolved salts
  • Hardness & scale forming constituents
  • Dissolved O2 & CO2
  • Caustic alkali

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Boiler Troubles due to Hard Water

  • If hard Water is directly fed into boiler there arise many problems such as

    • Sludge & Scale Formation
    • Boiler corrosion
    • Caustic Embrittlement
    • Priming & Foaming

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1.Sludge

Slimy loose precipitate called sludge suspended in water

water

Boiler wall

Sludge is a soft, loose and slimy precipitate formed within the boiler. It can be easily scrapped off with a wire brush.

It is formed at comparatively colder portions of the boiler and collects in areas of the system, where the flow rate is slow or at bends.

It is formed by substances which have greater solubility's in hot water than in cold water, e. g. MgCO 3, MgCl2, CaCl2, MgSO 4 etc.,

Remedy: Sludges can be removed using wire brush or mild acid

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1. Scale

Hard adherent coating on inner walls of boiler

water

Boiler wall

Scales are hard substances which sticks very firmly to the inner surfaces of the boiler wall.

Scales are difficult to remove even with the help of a hammer and chisel.

Examples: Ca SO 4, CaCO 3, Mg( OH) 2

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Sludge

Scale

1. Sludges are soft and non- adherent deposits.

1. Scales are hard deposits which stick very firmly to the inner surface of boiler.

2. Sludges can be removed easily.

2. Scales are very difficult to remove.

3. Sludges can transfer heat to some extent and is less dangerous.

3. Scales are bad conductors of heat and are more dangerous.

4. Sludges are formed by substances like MgCl2 and CaCl2.

4. Scales are formed by substances like CaSO4 and Mg(OH)2.

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Reasons for formation of scale

1. Presence of Ca(HCO 3) 2 in low pressure boilers

Ca(HCO 3) 2 Ca CO 3 + H2O + CO2

Calcium bicarbonate Calcium Carbonate (scale)

Low pressure boilers but in high pressure boilers it is soluble by forming Ca(OH) 2

2. Presence of Ca SO 4 in high pressure boilers

ToC

15

230

320

Cold water

Super heated (scale)

Solubility of CaSO 4

3200 ppm

15 ppm

27 ppm soluble

water Insoluble

3.

Presence

of

Mg Cl 2 in high temperature

boilers

Mg Cl2 + 2 H 2O

Magnesium chloride

Mg (OH)2

scale

+ 2HCl

Mg(OH)2 can also be generated by thermally decomposing Mg(HCO 3)2

4. Presence of SiO 2

It forms insoluble hard adherent CaSiO3 and MgSiO 3 as scales

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Disadvantages of scale formation

1. Fuel wastage – scales have low thermal conductivity

2. Degradation of boiler material and increases of risk of accident

  1. Reduces the efficiency of the boiler and- deposit on the valves and condensers
  2. The boiler may explode – if crack occurs in scale

Remedies: Removal of scale

  1. Using scrapper, wire brush often
  2. By thermal shock- heating and cooling suddenly with cold water
  3. Using chemicals – 5- 10% HCl and by adding EDTA

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IV. Boiler corrosion

Degradation or destruction of boiler materials ( Fe) due to the chemical or electrochemical attack of dissolved gases or salts are called boiler corrosion

Boiler corrosion is of three types

1. Corrosion due to dissolved O 2

2. Corrosion due to dissolved CO 2

3. Corrosion due to acids formed by dissolved salts

1. Corrosion due to dissolved oxygen ( DO)

2 Fe + 2 H2O + O2 2 Fe(OH)2

4 Fe(OH)2 + O2

Ferrous hydroxide

2 [Fe2O3.2H2O]

Rust

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Removal of Dissolved Oxygen (DO)

1. By the addition of chemicals

The dissolved oxygen present in the boiler feed water can be removed by the addition of sodium sulphite or hydrazine and the reactions can be written as below

2 Na2SO3 + O2 2 Na2SO4

Na2S + 2O2

N2H4 + O2

Na2SO4

N2 + 2H2O

Sodium sulphite

DO

Sodium sulphate

Hydrazine

Nitrogen

2. By mechanical deaeration

I t comprises of a tall stainless tower with different layers capped with baffles to facilitate multiple equilibration.

The entire chamber is vacuumized and also maintained at high tempt using perforated heating plates on the walls.

Water feed

To vacuum

Steam jacket

Perforated plate

Deaerate d water

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2. Corrosion due to dissolved CO2

Presence of bicarbonate salts of either magnesium or calcium also causes the release of CO 2 inside the boiler apart from the dissolved CO 2

Mg( HCO 3 )2

CO 2 + H 2O

Mg (OH)2 + H 2O + CO 2

H 2 CO3 (causes slow corrosion)

1. I t can be removed by the addition of ammonia

2 NH 4OH + CO 2 (NH 4 ) 2CO 3 + H 2 O

3 . Corrosion due to dissolved salts

MgCl2 + 2 H2O Mg(OH)2 + 2HCl

Fe + 2 HCl FeCl2 + H2

FeCl2 + 2 H2O Fe(OH)2 + 2HCl

Removal

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Softening of water

Methods of softening

  • Internal treatment process

  • External treatment method

“Process of removing hardness”

“Hardness is due to the presence of calcium, magnesium ions”

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Internal treatment process

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Colloidal conditioning

Phosphate conditioning

Carbonate conditioning

Calgon conditioning

  • Softening of water can be done inside the boiler

  • Addition of chemical to the boiler to remove scale forming impurities.

  • Convert the insoluble hardness causing substance into soluble compounds

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Carbonate conditioning

Scale

Loose sludge

Calgon conditioning

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External treatment process

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  • Removal of Ca, Mg and other salts which would form insoluble metallic soaps �externally

  • Before feed into boilers, its softened

Lime soda process

Zeolite process

Ion-Exchange (or) Demineralisation

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Ion-Exchange (or) Demineralisation (or) Deionization process

Ion exchange resins are insoluble, cross linked, long chain organic polymers with a microporous structure, and the functional groups attached to the chain is responsible for the “ion-exchange” properties.

Cation exchange Resin

Resin after treatment

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In general the resins containing acidic functional groups (-COOH, -SO3H etc) are capable of exchanging their H+ ions with other cations, which comes in their contact; whereas those containing basic functional groups ( -NH2, =NH as hydrochlorides) are capable of exchanging their anions with other ions, which comes in their contact.

Based on the above fact the resins are classified into two types

  1. Cation exchange resin (RH+) –

Strongly acidic (SO3-H+) and weakly acidic (COO-H+) cation exchange resins

  1. Anion Exchange resin (ROH-) –

Strongly basic (R4N+OH-) and weakly basic (RNH2+OH-) anion exchange resins

Continued… next slide

Resins..

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Structure of Cation and Anoin resins

R = CH3

Cation exchange resin

Anion exchange resin

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Ion exchange purifier (or) softener

Cation exchange Resin

Anion exchange Resin

Gravel bed

Hard water

Injector

Injector

Alkaline solution for regeneration of resin

Wastages to sink

Wastages to sink

Acid

solution for

regeneratio n of resin

pump

Soft water

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-

Reactions occurring at Cation exchange resin

Reactions occurring at Anion exchange resin

At the end of the process

Process or Ion-exchange mechanism involved in water softening

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Regeneration of ion exchange resins

Advantages

  1. The process can be used to soften highly acidic or alkaline waters
  2. It produces water of very low hardness of 1-2ppm. So the treated waters by this method can be used in high pressure boilers

Disadvantages

  1. The setup is costly and it uses costly chemicals
  2. The water should not be turbid and the turbidity level should not be more than 10ppm

Regeneration of Cation exchange resin

Regeneration of Anion exchange resin