SAP Quality Management
PP�Incoming Quality Control (IQC)
Process Flow
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
PPDI and PPPI
related QM Processes
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC before GR)
1
2
3
4
5
8
6
7
Option 1
Early InspLot
Creation
Option1 have to set this indicator in order for Insp Lot to be generated when Prod Order is Released
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
5
7
8
9
Option 2
Option 2 is where the Insp Lot is only generated at the point of Goods Receipt of the Prod Order
Inspection Plan
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
5
7
8
9
Option 2
Create Code Group and Code for Attribute of Qualitative MIC
Create Selected Set
Create Qualitative MIC
Assign selected set here
This sampling procedure is Fixed Sample
Fix sample of 5
Acceptance number = 0 means zero defect allowed
if 1 defect considered NG
..
if Acceptance number = 1
means 1 defect allowed
if 2 defects considered NG
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
5
7
8
9
Option 2
Create Inspection Plan for Prod Order IQC
Enter the Reference Qualitative MIC
Assign fixed sample of 5
Reference MIC means it maintain link to the MIC master data after assignment, changes to the MIC parameters will be reflected here in the Inspection Plan
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
5
7
8
9
Option 2
Create Production Order of 20 and Release it
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
7
8
9
Option 2
GR
5
Stock in QI
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
7
8
9
Option 2
GR
5
Click to view Insp Lot in QA03
Material document from GR to Prod Order
Production Order
Fix sample of 5
Inspection Plan
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
7
8
9
Option 2
GR
5
Choices of RR
QE73 is where inspector focused on specific MIC for all Inspection lots
Click this to enter RR for Insp lot#1
This is like a work list for the inspection to carry out inspection for MIC4000 for outstanding inspection lots
Enter results and SAVE
double-click for RR for next insp lot or exit
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
7
8
9
Option 2
GR
5
Routing (PPDI)
Recipe (PPPI)
Inspection Plan
Master Inspection Char.
material
QM view
Prod Order
Process Order
QI
UR
Inspection
Lot
RR
UD
Inspection
Lot
+1 Upper Ctrl Limit
10 Mean
-1 Lower Ctrl Limit
RR
RR
IQC
Incoming Quality Control (QC after GR)
1
2
3
4
6
7
8
9
Option 2
GR
5
One of the inspection lot completed UD