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SAP S/4 Hana Manufacturing

​

Make-to-Order

(Strategy 20 MTO)

​

(From Planning to Basic execution)

using FIORI Apps and in comparison

to Classic modes

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  1. Strategy 20 (MTO)
  2. Create a Sales Order using FIORI App
  3. Check “Monitor Material Coverage” FIORI App
  4. Schedule MRP run in FIORI
  5. Check S/R List in FIORI
  6. Delete Sales Order and check S/R List again
  7. Schedule MRP run in FIORI to remove unnecessary Planned Orders
  8. Convert a MTO Planned Order to Production Order
  9. Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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MM02

Strategy 20 MTO

is available in Classic ECC as well as S/4 Hana 1809

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The same configurations are conveyed in both before S/4 Hana and until the current S/4 Hana 1809

​

No Req.Type for PIR

Req.Type “KE” for Sales Orders

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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Create an SD Sales Order

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The FIORI App looks a lot like

the Classic VA01

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1 month from now

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Note Sales Order 357

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Note Requirement Type ZZE

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Check if the PP Sales Order via MD81 is still valid in S/4 Hana 1809

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Enter same data, but Qty is 23 and press ENTER to check Req.Type determined

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Requirement Type determined in PP Sales Order via MD81 is also

ZZE

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PP Sales Order

50000005

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In Classic ECC

for both VA01 and MD81,

the Req.Type determined would have been “KE” !

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The new Requirement determination is for new AV check for MTO in S/4 Hana (will do this a future Blog Posts)

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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check if the MTO Sales Orders are shown here

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no info of any shortages from the MTO SOs

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The MTO SOs

cannot be seen in the Detail screen as well

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Check this APP with “... Individual Segment”

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Both the PP and SD Sales Order can be found in this APP (there are all displayed as Individual Segments)

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Each Sales Order line item is shown as an Individual Segment

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Here, you can perform Interactive MRP Run for each Segment individually

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In the classic MD04,

MTO (all sales orders) and MTS are all shown in one screen

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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Lets perform MRP run for one of the Segment (this particular Sales Order and line item)

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an MTO Planned Order was created

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MRP Live

similar to MD01N

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Enter a Job Name

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Planned for all segments for this Material

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Refresh

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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MTO Planned Orders

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In classic MD04,

all Sales Order Segments are Planned with MTO Planned Orders

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click on the first MTO Planned Order and then click “DIsplay”

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The MTO Planned Order is LINKed to the Sales Order

(Fixed Pegging)

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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Delete this Sales Order line item

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with the Sales Order item removed, the MTO Planned Order is there but not required (the next MRP Run will remove it)

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Material T-F114 is MTO and note the Planning Segmentation for the MTO scenario for each MTO Sales Order

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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The next MRP run will remove the unnecessary Planned Order

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All Segment data removed

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In Fact the Segment was removed permanently

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In classic MD04, only 2 segment remains as well

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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MTO Production Order created

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Note MTO Production Order

in classic MD04, double-click MTO Planned Order to convert to Prod Order

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In a MTO Prod Order, the Sales Order is referenced here

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Release and Save the MTO Prod Order

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MTO Prod Orders

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  • Strategy 20 (MTO)
  • Create a Sales Order using FIORI App
  • Check “Monitor Material Coverage” FIORI App
  • Schedule MRP run in FIORI
  • Check S/R List in FIORI
  • Delete Sales Order and check S/R List again
  • Schedule MRP run in FIORI to remove unnecessary Planned Orders
  • Convert a MTO Planned Order to Production Order
  • Goods Receipt an MTO Production Order and review Stocks and Planning Situation

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Receive into Special Sales Order Stocks for the 2 Prod Orders

(MIGO)

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Note Sales Order Stock in classic MD04

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Sales Order Stock

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special stock segment stocks in classic MB52

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special stock segment stocks in classic MMBE

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check stocks in FIORI App

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in Stock Single Material FIORI App; however, only shows MTS stocks

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check stocks in FIORI App

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However, “Stock Multiple Material” FIORI App does show the Sales Order Stocks