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Well completion and production strategy

Module 5a

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Well completion

Agenda:

    • Well completion methods
    • Formation evaluation
    • Well testing
    • Well stimulation
    • Primary, secondary, and tertiary recovery mechanisms
    • Unconventional oil and gas

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Well completion methods

Completion strategy:

    • Completion fluids
    • Completion method
    • Cased hole: allows better well control & workover results
    • Open hole: cheaper, less damaging (suitable for hard rocks)
    • Gravel pack: used for unconsolidated rocks to reduce sand production problems

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Completion methods

    • Cased hole: allows better well control & workover results

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Cementing the casing

Cementing a casing ensures proper hydraulic insolation behind the casing, preventing leaks to surface or freshwater aquifers. Casing accessories used for cementing include:

    • Guide shoe, to guide the casing when running in and clear any restrictions or ledges in the open hole.
    • Centralizers, to keep the casing in the centre of the hole.
    • Scratchers, to remove the mud cake and improve bonding of the casing into the hole wall.
    • Float shoe (collars), is a one-way valve allowing cement to flow out of the drill pipe up into the annulus and not flow back.

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Casing accessories

Scratchers

Centralizers

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Cementing operation/accessories

    • Bottom rubber wiper (red), to wipe the mud out of the drill pipe, it has a diaphragm that will break under pressure.
    • The top wiper plug (black) is used the displace the cement into the annulus, it is pushed down using the drill mud.

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Cement Bond Log (CBL)

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Completion methods

2. Open hole: cheaper, less damaging�(for hard rocks)

Tubing

Packer

Casing Cement

Open Hole

Reservoir

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Completion methods

3. Gravel pack completion:

for unconsolidated formations to

reduce sand production problems

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Formation/well evaluation

Agenda:

    • Mud logging
    • Coring
    • Full core diameter
    • Sidewall coring
    • Open hole log
    • Well testing
    • Wireline testing
    • Well testing

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Drill cuttings

Mud logging is the process whereby the mud and its contents emerging from the well are sampled and analyzed to obtain key information:

    • Detect oil and/or gas shows in mud
    • Gas samples from the degasser and delivered to gas chromatograph
    • Rate of penetration (ROP)
    • Collect drill cutting and catalogue description
    • Mud logging is done on exploration and key development wells (expensive)

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Mud logging

Mud logging equipment

Drill cuttings

Drill cuttings at the shaker

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Typical mud log chart

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Core sampling

Planning for coring:

    • Cutting a core sample is desirable for exploration wells
    • Drill cutting can give indication of zones to cored, using mud logging information (ROP, gas detection, etc.)
    • Geological prognosis, from offset wells
    • Type of coring technique, based on the required data to be collected (oriented core, pressurized core, preserved core)

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How is core cut?

Succession of jams or filled barrels will first release inner sleeve, then second sleeve, then signal that fixed core barrel is jammed or full.

Coring bit

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Open hole logging equipment

The purpose of open hole logs is to evaluate the formation rock and fluid properties to determine the potential of oil and gas commercial production; including:

    • Pay thickness
    • Formation porosity
    • Fluid contents and saturation
    • Lithology description (type of rocks and mineral contents)

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Well testing

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Well test equipment diagram

Production data:

    • Produced fluids are measured at surface (orifice meter)

Pressure data:

    • Surface & BH data is collected using pressure recorders

Fluid samples:

    • Samples are collected at the surface separator

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Gas flaring and the environment

Although gas flaring is undesirable, it is frequent in many operations; well testing, sour gas production, and for limited gas production in oil fields.

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Wireline operation

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Well test objectives

Well:

    • Well deliverability: AOF, IPR
    • Formation parameters: reservoir pressure, formation, permeability
    • Wellbore condition: skin factor, evaluate the effectiveness of fracture or acid treatments
    • Fluid samples: obtain surface or BH samples for various fluid studies (PVT, retrograde-condensate).
    • Effective length for horizontal wells
    • Regulatory compliance: including annual surveys and EOR projects

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Well test objectives

Reservoir:

    • Define reservoir model, composite, multi-layer, and channel, which could assist in preparing the depletion strategy
    • Reservoir boundaries/shape, will assist in planning step out/delineation drilling programs
    • Reservoir size, to determine the commerciality of the reservoir
    • Strength of aquifer to determine whether water injection is required for pressure maintenance

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Field development

The well:

    • Well type: vertical, deviated, and horizontal
    • Completion strategy: cased, open hole, gravel pack, and artificial lift
    • Perforating: techniques, and multi-zone
    • Well stimulation: acidizing and hydraulic fracturing

The reservoir:

    • Well spacing (reservoir/fluid quality, EOR)
    • Primary production (recovery factors, off-take-rates and draw-down)
    • Secondary and tertiary schemes

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Timeline for full-scale development plan

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Primary, secondary, and tertiary recovery mechanisms

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Oil recovery mechanisms

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Secondary and tertiary recovery schemes

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Diagram of typical E.O.R. scheme

Where does the water come from?

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Waterflood

Why is waterflood the most popular EOR Scheme?

    • Water is the cheapest flooding agent for EOR
    • The need to dispose of produced water
    • Easy and safe to inject
    • Proven technology

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Oil recovery mechanism

ASP process

Alkali

    • Alters rock wettability
    • Alters rock chemistry, reducing adsorption

Surfactant

    • Reduces oil-water interfacial tension

Polymer

    • Improves mobility ratio
    • Improves vertical and horizontal sweep efficiencies

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Interfacial tension (IFT)

    • Oil droplet cannot reshape, and is trapped as SOR
    • Oil droplet can reshape and is mobilized

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Thank you

UNEP-Norway Partnership

United Nations Avenue, Gigiri

PO Box 30552 – 00100 GPO Nairobi, Kenya

www.unep.org