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ZONE

REQUIREMENTS

SUMMARIES

Key:

Blue title background means current zone.

Red title background means new zone

Green background means the ZoCo confirmed it’s good

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Bike Zone: Jeff Bricker

Environment:

  • Creates medium, tolerates loud noise
  • Clean open environment

Zone Adjacency

  • Tool Crib
  • perhaps a spot welder for assembling battery packs could be shared with electronics?
  • Shareable tables

Zone Wants

  • Not have supply cabinets or stairs stored in the zone
  • Dedicated workbench

Infrastructure

  • Compressed air

Barriers to Moving

  • Minimal

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Classroom - Matt Arnold

A quiet clean workspace with reconfigurable tables to do clean work or teach classes in.

Environment:

  • No dust
  • Quiet
  • Climate Control

Zone Adjacency

  • Media Lab: computing, thin client/server, and AV
    • TODO: Why? What thin client?

Zone Wants

  • Adequate space for tables, chairs, whiteboard, TV

Infrastructure

  • Ethernet

Barriers to Moving

  • An enclosed, clean, sound-proofed room would need to be constructed with good lighting.
  • TV and small tables would move to the new location, new whiteboard would be purchased (assuming current one stays with sewing mat)

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CNC - Thad Johnson

Environment:

  • Minimal Dust
  • Medium Noise

Zone Adjacency

  • Machine Shop

Zone Wants

  • Flat floor
  • 2 walls
  • Space for existing computer workstation and workbenches

Tool Changes

  • Remove wood CNC
  • Add CNC Lathe (10'x10' area)
  • Add another CNC mill (10'x10' area)

Barriers to moving

  • Cost would be around $1200
  • We would have to do all of the electrical disconnects/reconnects ourselves
  • Move the big light
  • CALIBRATION SHENANIGANS

Tool Power Requirements

  • Haas: 240 3 phase

Other Infrastructure

  • Ethernet

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Craft Room - Kevin Flory

SUMMARY: Clean-side floorspace for at least 4 equipment pieces with a window is foundational; all 6 pieces and a window is great!

Environment (necessary):

  • Dust sensitive
  • Doesn’t generate much noise; can deal with moderate noise
  • Climate control required
  • Hazards: Minor fumes, some household-level hazardous waste

Zone Wants (descending priority)

  1. Floor space for over 4 of the items in equipment list
  2. Window(s) (note 1)
  3. Walls, whole or partial
  4. Near to sink?

  • Windows with less space > no windows, more space.
  • Want to move to windows + more space, but if more space is only available without windows....would have to think about it.�

Zone Adjacency (very low priority)

  • Media/print
  • Commons

Other Information

Expands support for ink/paper activities, scissors/X-Acto/glues.

Possible merge with Vinyl if coordinator agrees. Possible storage for letterpress dependent on stuff.

Floor Space Requests (descending priority)

  1. Expanded work table for paper cutting, mat cutting, roll paper/roll supplies dispensing, picture framing: 8'x3'. [Commons doesn’t work well as a substitute--see note.]
  2. Screenpress/inking station: 5'x3'.
  3. Drafting desk/airbrush station/model painting station: 4'x3'.
  4. In-room storage for existing drafting cabinet: 3'6"x2'6".
  5. If no coordinator is found for press: In-room storage for existing (small) printing press: 3'2"x2'2"
  6. In-room storage for existing baker's rack: 2'3"x2'9"

Barriers to Moving

  • None. [Craft Room is already containerized, modular, and portable.]

Why Not Share Tables With Commons?

  • For cutting stuff, we already tried cutting mats we move to a commons table, AND we tried a table we moved to commons with a mat already on it. Those solutions were far less used than the mount located with the stuff we cut and the tools to cut with.
  • I want specialized tables: cutting grooves for scissors, roll mount attach points, and a spot to flush-mount the guillotine. (guillotine cutter; the Murder Zone has its own requirements). Also a spot to attach picture-framing jigs and maybe other equipment.

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Electronics lab - Nate Bezanson

Environment:

  • Dust-low
  • Clean enclosed
  • Quiet
  • Climate Control

Zone Adjacency

  • Commons

Zone Wants

  • More walkway space behind benches (not a hallway)
  • Add 1-2 benches
  • equipment from overflow
  • Walls behind workbenches is important
  • [Low priority]Nice to be near courtyard for antenna

Infrastructure

  • Compressed air
  • Ethernet

Barriers to Moving

  • Benches will need to be unbolted and rebolted to new wall

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Fab Lab - Amelia Meyer

Environment:

  • No Dust
  • Tolerate medium noise
  • Humidity Controlled
  • Ability to block outside light

Zone Adjacency

  • Nah

Zone Wants

  • Current size ideal
  • Ventilation

Infrastructure

  • Ethernet: Many
  • Red Lighting circuit with outside warning to not let normal light in

Barriers to Moving

  • Building an enclosed, clean, climate controlled room with ventilation, warning lights, multiple lighting circuits, many ethernets, workbenches, chiller system, and storage
  • Recalibrating printers

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Injection Molding - Thad Johnson

Environment:

  • Not dust sensitive
  • Noise Insensitive�

Zone Adjacency

  • Sharable tables

Zone Wants

  • Floorspace is good, trading large injection molder for Thermalator 18"x18"x36"
  • Shelving

Infrastructure

  • Compressed air
  • 240

Barriers to Moving

  • Run new power and air
  • Calibration?

Tool Power Requirements

  • Injection molders: 240 ? phase

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Jewelry: Tanya Tkaczt, Lewis Dennison

Environment:

  • Low noise
  • Dust insensitive

Environment concerns for other zones

  • Creates dust

Zone Adjacency

  • Leather, but don’t want to share tools
  • Forging
  • Fabrication
  • Shareable tables like commons tables, one like the square workbench

Zone Wants

  • Another workbench
    • A second flexshaft
    • Soldering Stations
  • Another kiln for casting + Casting equipment
    • Shared with forging?
  • Hydraulic press 3x2 feet
    • Shared with fabrication
  • Buffing Machine
  • Near a sink
  • Ventilation for casting

Barriers to Moving

  • Minimal

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Kiln Zone - Nes, Jody

Environment:

  • Loud
  • Open dirty

Environment concerns for other zones

  • Spreading mess: Fine dust, glaze fumes, potential water spray and puddling

Zone Adjacency

  • Tool crib, welding
  • Common work area

Footprint Requirements

  • Existing: Wheel 3x3', 2 storage cabinets 2x3x7", 2 drying racks 2x2x8', storage cart with drawers 1x2x3, ceramic kiln 1 with stand; 18x18x28", ceramic kiln 2 with stand 28x28x36", glass kiln with stand 36x36x36", 2 rolling work tables with with built in lighting, drying racks, and shelving 2x6x8". New** extruder ** wall mounted needs 1x3x1' wall space plus room for 3 foot lever to extend outward.
  • Nice to have additional equipment ** table top slab roller needs 3x6x3' and more pottery wheels with stools need 3x3x4 for each one**
  • Dedicated sink with clay trap on a pallet

Infrastructure

  • Compressed Air
  • Ethernet
  • 120VAC
  • 240VAC at high wattage
  • Ventilation

Barriers to Moving

  • Running power

Tool Power Requirements

  • Kilns: 240VAC single phase

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Laser - Mike

Environment:

  • Medium Noise, prefer quiet
  • Less dusty than current space

Environment concerns for other zones

  • Medium Noise
  • Generates smelly fumes from some materials which are mostly removed from

Footprint Requirements

  • 2x laser machines approx 7’ x 5’
  • Desks adjacent to laser cutters with dedicated workstations.
  • Scrap and parts storage cabinets
  • Large work surface near at least one laser (like the red pallet rack now) would be nice to have.
  • Dedicated sheet goods storage if the zone is moved farther away from the wood shop.
  • Potentially replace one existing laser cutter with, or add, a larger laser cutter - 5'x10' footprint

Infrastructure

  • Fans/venting for fumes and dust
  • Ethernet for workstations
  • 2x 120VAC 15A breakers for chillers
  • 2x 240 Single phase breakers for lasers
  • Compressed air
  • 240VAC power 2kW for future machine

Barriers to Moving

  • Run ventilation: More airflow than most things

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Leathercraft - Karianne Gottschalk, Chris Bohinsky

Environment:

  • Not dust sensitive
  • Medium Noise

Environment concerns for other zones

  • Leather dust may travel similar to wood dust, but if cared for, would not pose a problem; fumes.

Zone Adjacency

  • Laser

Footprint Requirements

  • Slightly more space, but on the ground for added accessibility
  • Adding sewing machines and one more desk

Infrastructure

  • Fans/venting
  • 120VAC power

Barriers to Moving

  • Desk was built to fit?

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Machine Shop - Tony Slover

Environment:

  • Not dust sensitive
  • Loud

Environment concerns for other zones

  • Dust, fumes, metal shavings
  • Loud
  • Hazards: some waste requires proper disposal

Zone Adjacency

  • No preference stated

Footprint Requirements

  • Many large machines. Floorplan sketch at machine shop meetup was good
    • TODO: make more clear
  • Sturdy work tables
  • Material storage
  • Waste and scrap bins�

Infrastructure

  • Fans/venting for fumes and dust
  • Compressed air
  • 120VAC outlets
  • 240VAC outlets
  • Crane?
  • Sink or just water

Barriers to Moving

  • Large, heavy equipment
  • Re-adjust some equipment

Tool Power Requirements

  • Lathe: 240 ? phase
  • Bridgeport: 240 ? phase
  • Drillpress: 240? ? phase
  • Bandsaw: 240? ? phase
  • Surface grinder

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Media Lab: Robert A. Burns

The Media Lab currently provides valuable hardware and software resources for people to create a range of video, graphic, and audio content as well as 2D and 3D designs that may exist virtually or as real world materials through large format printing, laser cutting, 3D printing, vinyl cutting, etc.

For the new version of the zone, I would like to see more desk space for an additional workstation and/or for people with laptops to work. I also imagine expanding upon our abilities to facilitate photography and videography, whether that be documenting of projects, live streaming, or forms of creative expression through moving images, still images, or emergent media technologies.

The far wall of the elab could work as a potential permanent photo/video location with lighting hanging from above.

I don’t know what other zones think about this but I would not mind having the current craft room as the dedicated print room, with all the printers and print media. I’ll possibly be adding my personal dye-sublimation photo printer as well.

Classes are a challenge considering the number of workstations and software licenses we have but I’ve had some success with small one on one sessions. I’d like to expand on this in the new zone and work on better ways to hold classes or perhaps create media lab oriented tutorial videos.

*no files included yet at the end section but working on 3D layout of future Media Lab

Environment:

  • Dust is bad, especially on printers

Environment concerns for other zones

  • Sound (some find sounds that come from speakers to be hazardous)

Footprint Requirements

  • Lighting, camera, and related tools as well as more audio oriented for those interested in experimenting with sound, possibly more printer options. VR content creation and using VR devices honestly does not take up much room, it could potentially be done in a very small area.

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Tool Crib - Evan

Environment:

  • Medium
  • Open dirty

Environment concerns for other zones

  • Intermittent loud noise
  • Intermittent dust

Zone Adjacency

  • Common workspaces

Footprint Requirements

  • Large wall and bin storage for tools and consumables, similar to existing space
  • Increasing quality and variety of tools for general use is planned: at least doubling the available floor (and wall) space for the tool crib to meet the growing needs of the i3 membership.
  • More and better organized consumables

Infrastructure

  • Compressed Air
  • 120VAC

Barriers to Moving

  • Stuff is sorted and mounted to walls

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Vinyl: Charlie

The vinyl zone is the place to make fantastical stickers and signs.

Environment:

  • Clean open, less dust preferable
  • Creates medium noise

Zone Adjacency

  • Craft Room

Zone Wants

  • Dedicated workbench with cutting mat is useful

Barriers to Moving

  • Minimal

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Welding: Jody

Environment:

  • Not dust sensitive

Environment concerns for other zones

  • Fire & sparks
  • Damaging wide band EMR (radio through visible up to hard UVs)
    • Mitigation: Weld curtain walls, good grounding, PPE for users
  • Loud
  • Particulate Matter/Dust - specifically flammable/hazardous metal dust
  • Fumes

Zone Adjacency

  • Metal fabrication
  • Machine Shop, specifically grinders
  • Automotive
  • Shareable tables: nice metal tables, shared with metal fab and maybe machine shop
  • Shareable tools: Metal fabrication stuff, especially cutting and forming, grinders
  • Near a roll up door would be nice, but not required

Zone Wants

  • A little more space for current equipment
  • Room for new stuff:
    • CNC Plasma table (6' x 10')
      • Frank la marca, Rick Bovensiep
    • Calibrated layout table (4' x 8')
    • Welding practice/small project booths (4' x 4' per each)
    • Miter table (3' x 12', preferably along a wall)
    • Press (4' x 6')
    • Shear (6' x 10')
    • Ironworker (8' x 8')
    • break, roll, power hammer, planishing/english wheel, work tables, vices�

Barriers to Moving

  • Running power/air - see notes on power requirements

Tool Power Requirements

  • MIG: 240 any phase, more phase more better
  • TIG: 240 any phase, more phase more better

Other Infrastructure

  • Compressed air
  • Special grounding - external grounding rod. There are 2 in the building currently (current space, and next to the west wing door on the west side, but it could be installed anywhere with outside wall access)
  • Crane
  • Nice to have:
    • Ventilation (fume extraction)
    • Water source/drain for plasma table
    • Aimable task lighting

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Woodshop - Greg Smith, Thomas Tufts, Greg Good

The wood shop wants to become a shop that lends itself to production work as well as have workspace that can be used by other zones through collaborative projects. They’d like to add tools to help others learn fine woodworking skills, such as finish cabinetry, joinery, and luthierie (instrument building) as well as space to make large furniture projects in-house.

Environment concerns for other zones

  • Wood Dust
  • Loud

Zone Adjacency:

  • Tool Crib
  • Shareable tables: More sturdy workbenches like the square ones in common

Zone Wants

  • Most of the tools need to be against a wall, and not on carts
  • Outfeed table for table saw, 4x8 feet
  • New tools:
    • 4x8 "cutting area" CNC woodworking machine with approachable software
    • Additional miter saw
    • A second, dado-usable table saw,
    • Improved or re-tuned panel saw to cut more square and avoid using tablesaw for rough cuts
    • Dedicated glue up bench or workstation
    • Bigger Jointer
    • Nice to have
      • Trailer based system to mill and flatten slabs from trees
      • A flattening jig for larger projects that cannot use the planer
      • Large (120" x 80") ShopBot CNC router such as the PRSalpha 96-48?
  • General member storage *not* in woodshop
  • Needs a lot more space, is very crowded right now
  • Needs easy access to doors, so it’s not difficultto get big material in and out

Barriers to Moving

  • Dust collector removal/re-installation
  • Running dust collector ducting
  • Running power - 240 for many tools
  • Moving table saw, miter saw & miter saw bench

Tool Power Requirements TODO

  • Something: 240 single phase
  • Something else: 240 3 phase

Other Infrastructure

  • Compressed air

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Automotive: Brandon Biller, Frank la marca

Environment:

  • Loud

Environment concerns for other zones

  • Particulate Matter, Fumes, Hazardous Waste (that must be disposed of specially)
    • If cars are driven into the building it will need a certain amount of fresh air replenishment rate, but we could have people just pull in, shut off the car, then push it into place with others' help. If cars are to run indoors, we should get the hoses and evacuation system like they use on chassis dynos.

Zone Adjacency

  • Weld zone, tool crib, machine shop
  • Commons

Footprint Requirements

  • Garage door, or at least an open path to it
  • Car lift/hoist, cherry picker/engine hoist, air tools, welder, pipe/tubing bender,
  • Floor drain would be really good: There is one on west side garage door.

Infrastructure

  • Ventilation to outside,
  • Compressed air hook up,
  • 120V Power Outlets
  • 240V Power Outlets

Heading

Just a zone to work on cars

Start with a car lift and slowly buy automotive equipment, a lot of tools we have already

A zone to learn basic auto repair from other working on their cars, as well as a place to do some customization or more intensive repairs for those more experienced. There are lots of challenges size needed to maneuver vehicles, safety of lifting vehicles, disposal/cleanup of fluids, people leaving their cars behind. A lot of people are drawn to working on automotive related projects, and this enables that.��"Auto lift, move the automotive tools box out of the tool crib, keep getting more specialized stuff.

Challenges: Fire code. Just need to do the firewall stuff."

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Chemistry: Brad Tarratt

Environment:

  • Clean enclosed: Dedicated walls.
  • Climate Control

Environment concerns for other zones

  • Fumes, Hazardous Waste (that must be disposed of specially), fire, burns, cuts, etc
      • A proper fume hood with integrated fire suppression would be nice.
      • I have a few ideas about the rules to keep things safe:
      • 1) All reactions shall be done on the smallest scale practicable. Large-scale reactions shall be tested in small scale.
      • 2) Require specific PPE for specific materials
      • 3) Write up each experiment beforehand, complete with equipment required, materials required, safety concerns, actual procedure, clean-up, disposal
      • 4) Share the write-up with anyone on the premises and/or at least one nearby human being.
      • 5) Post the write-up on the door of the lab while the experiment is in progress
      • 6) Checklists/journals shall be maintained of each reaction performed, showing a clear progression from testing at small scale to larger scale. A camera / cameras in the zone can back the user up on this. These provide the paper trail to show that a given individual was or was not following safety guidelines if there is any question.
      • 7) No food or drink can be consumed in the lab, or between the time the first reagent is uncapped and the time the glassware is fully cleaned and put away.
      • 8) Chemical storage shall follow compatibility guidelines.
      • 9) The opening of heated glassware shall never be allowed to point at anyone.
      • 10) At a minimum, nitrile gloves, eye protection and a lab coat shall be worn. If anything more dangerous than hydrochloric acid is to be used, butyl gloves and apron shall be used.
      • 11) A polycarbonate shield shall be placed between individual and glassware under vacuum.
      • 12) No materials shall be tasted or directly smelled. Pipets shall be filled with a pipet pump or bulb.
      • 13) Boiling chips or a stir rod must be used when boiling to prevent bumping.
      • 14) Open containers of material shall not be carried around.
      • 15) Strong acids and bases shall be added to water with stirring, not the other way around.
      • 16) Flammable liquids shall not be handled near open flame.
      • 17) Long hair shall be tied back.
      • 18) GLASSWARE, ETC SHALL BE ASSUMED HOT.
      • 19) Access to the lab is at the discretion of the zone warden(s), and may be revoked at any time (requires lockable doors)

Zone Adjacency

  • Depends on whether the blacksmith guys want to share their forge. Some chemistry requires high temperatures. Otherwise we'd probably need a tabletop casting furnace/kiln or something.

Footprint Requirements

  • I’m out of bullet jokes

Infrastructure

  • Ventilation
  • Water

Heading

My high school chemistry classes were run by a timid teacher and my classmates basically tortured the guy. I never went to college, so basically I've never really had a good situation to actually experience chemistry experiments, which is something I've always been curious about. Now I have a daughter, and I want to make sure that when she reaches the appropriate age she has access to a better chemistry education than I did. This will mean learning chemistry myself. I don't learn theory well without seeing things for myself, so I need a lab. I have been (very) slowly learning what I can about basic chemistry for probably a decade, and in the past six months I've ramped up what I'm learning and I've started maintaining a private wiki of projects I personally want to try. So far I'm keeping it simple and safe, but eventually I'll want to experiment with things that require a lot more caution.

I imagine I'm not the only person with a desire to do this. I know we tried it before, I know it didn't go well. That was before we had cameras. I think we can do it with the right amount of accountability and precautions in place.

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Clean Commons+Multimedia: James

Environment:

  • Clean Open
  • Quiet
  • Dimmable/controllable lights for movies

Zone Wants

  • Current commons

Zone Nice to haves

  • Big wall with 20x20 space in front of it
    • Projector Screen
      • I3 has projector and screen
    • Chromakey/greenscreen
      • Painted wall?
    • Photography Backdrops
      • Need to buy paper rolls and mounting rails - Later
    • VR stuff
  • Level Floor
  • Big TV with chromecast

Infrastructure

  • Ethernet

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The Conference Room: Charlie

A clean and quiet area for those of us who aren't currently making giant messes. This area can be shared space for clean classes or lectures or meetings.

Environment:

  • Dust-free
  • Clean enclosed
  • Quiet
  • Tolerates medium noise

Zone Adjacency

  • Kitchen
  • Commons

Footprint Requirements

  • Tables and chairs
  • One door

Infrastructure

  • 120VAC outlets

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Foundry: Jonathan Devine, Brian Logsdon

Environment:

  • SUPER LOUD
    • Needs actual sound deadening
  • Open dirty

Environment concerns for other zones

  • Particulate Matter, Fumes, Dust
  • Spreading mess - Metal flakes, casting sand

Zone Adjacency

  • Welding (Shared PPE)
  • Metal shop
  • Foundry (hypothetical)

Footprint Requirements

  • Good ventilation to outside
  • The forge itself, an anvil, a post vice, a water vat, and a little storage.
  • If we add a proper foundry, also a crucible, room for propane (safely), and room to lay out casting blocks.

Infrastructure

  • External ventilation

Barriers to Existing

  • Need to learn city codes as well as best practices for safety. Also lots of good ventilation.
  • Fire hazards and the management of notable amounts of propane.

https://hackaday.com/2019/03/07/blacksmithing-for-the-uninitiated-what-is-a-forge/

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Kitchen - Inaudible Paul

The kitchen zone is a place for the community to gather and come together. We will develop food preparation and teaching facility to further our non-profit goals and increase the sense of community among i3 members.

Environment:

  • Prefers enclosed space, open is tolerable
  • Food-contacting surfaces must be clean of dust and chemical overspray
  • Medium noise, can tolerate medium noise

Zone Adjacency

  • Conference room?
  • Commons
  • Snack Zone

Footprint Requirements

  • 100-250 sq. ft. for standard Kitchen
  • Kitchen cabinets for equipment and supplies storage
  • Countertops
  • Island or peninsula
  • Stainless tables/counters
  • Stove/Oven
  • Dishwasher
  • Large sink
  • Refrigerator

Infrastructure

  • Outside Ventilation for stovetop
  • Sink - cold and hot with drain
  • 120VAC outlets
  • 240VAC
  • Natural gas

Barriers to Existing

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Glassblowing: Jamie

Environment:

  • Dirty
  • Loud

Zone Adjacency

  • Forge
  • Metal workbenches could be shared with welding zone, some glass supplies could be shared with the kiln zone, some heat mitigation PPE could be shared with forge

Footprint Requirements

  • Being near a bay door, or just somewhere with ventilation like WHOA.

Infrastructure

  • ?

Heading

A glassblowing zone would allow hot glass work, not just blowing glass, but also making fused glass sculptures. It would expand the capabilities of the glass kiln because the glass kiln can't be used for hot work. This would attract new members because a furnace is not a common piece of home DIY equipment, and because we have other tools, such as the kiln and jewelry zone, that would complement the glass art that could be created with the glassblowing zone. The main new piece of equipment would be a furnace that's capable of melting glass. This zone doesn't currently have a user base, but if we had the equipment I would expect the zone to become stable in a couple years. For right now, space consideration for a glass furnace is the only thing necessary. Other tools and workbenches can probably be shared with other zones and/or acquired over time.

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Letterpress: Ashley Lesser

There are four main categories of printmaking: relief (e.g., the letterpress, block printing), intaglio (e.g., etching), lithography, and screenprinting. My personal focus is and will likely remain relief printing, but if there's interest in related arts, the zone could expand its scope. The main challenges are obtaining better equipment, and raising awareness among the membership of the printing tools and what can be done with them. Better equipment in the short term would mean a press/presses with a larger bed, deeper impression, and automatic inking rollers. Printing is fairly accessible to newbies, but still interesting at an advanced level. The best part of having printing equipment in the space is that you can do experimental things like making your own type on the laser or CNC, and take all the time you need to work on your project.

Environment:

  • Dust Sensitive
  • Medium Noise

Zone Wants

  • New press with larger bed: TODO HOW BIG
  • Storage/worktable

Zone Adjacency

  • Craft Room

Shared Tools

  • Paper cutter
  • Drying rack

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No Phone Lounge - Santana, Emily

Environment:

  • None dust
  • Medium
  • Clean enclosed
  • Climate Control
  • PPE: A "You Must be born on this day or earlier to order alcohol" calendar

Zone Adjacency

  • Kitchen

Footprint Requirements

Infrastructure

  • Sink
  • Bartop

Imagine the television show Mad Men, and a lounge straight from that era, combined with a 80's arcade with full neon carpet and a fully stocked bar that combines the two

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(Electron) Microscopy zone: Gardeski

Environment:

  • Quiet
  • Clean
  • Low humidity

Footprint Requirements

  • About 100 sq. ft.
  • Ventilation
  • No roof leaks please. Distance from low frequency vibration sources would be nice, but that's probably unavoidable.

Infrastructure

  • Compressed Air
  • Cleaned 120 40A

Heading

Submitting this as an idea for long term because I don't see anything being ready to move in for at least 9-12 months or so.

Going to need probably 100 ish square feet just for the SEM and shelves for parts and supplies and maybe a small workbench/table.

Obviously need a big beautiful display board to show off the awesome stuff people did. I'd assume that there's going to be non-negligable amounts of downtime for repairs and maintenance and we can't have people see this zone as a non-functional junk heap.

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Paint Booth/Finishing/Powder Coating: Bravin Neff, Mike Fink, Greg Good

Environment:

  • No dust
  • Powder coating should be enclosed?
  • Tolerate loud noise

Environment concerns for other zones

  • The heart of a paint booth is (1) the ventilation system, and (2) the geometry of the booth itself, which prevents fumes from escaping. The current booth has a good concept for #1, but does not move enough air volume. And it's #2 is totally inadequate.
  • Powder coating:
    • Heat + dust

Footprint Requirements

  • It's just a rectangular booth, 4 sides with ceiling. I imagine the floor space area being roughly 8' x 8'. The entrance opening can be a screen door, or similar. The wall opposite the entrance has a ventilation fan covered by furnace filters or similar. It vents to the outside. Lights in the ceiling would be nice. Hooks in the ceiling would be nice.
  • I envision a 10'x6' footprint spray booth and an additional 10'x10' - 10'x20' space for drying racks/carts/tables.
  • Ventilation
  • Expand booth space in the future?

Power Requirements

  • 240

Other Infrastructure

  • Compressed air

Heading

A large open face paint booth (3 walls, a ceiling) approx 10' W x 7' H x 6' D with filters that vents to the outside, along with reconfigurable tables/carts and drying racks for letting paints and finishes dry/cure.

I'm not sure it actually merits a "zone" designation, but I am envisioning a paint booth roughly 4 times the size of the current one. Something with greater airflow volume (for "suction" of vapors), and that can accommodate larger parts. I paint guitars in the current paint booth and it is painfully tight in terms of the ability to rotate the part. Also, normally a guitar would be paint with a rotating stand whereby you move the guitar around during the painting process. This is impossible with the current paint booth.

Barriers to existing:

  1. Meeting fire code. Required fire suppression?
  2. EPA regulations
  3. Health/safety regarding fumes/chemicals
  4. Backdraft from our furnace system exhaust

  1. Spray booths are covered by National Fire Protection Association standard #33 (NFPA 33). This page has a good TLDR along with additional sources regarding compliance. The important bit is if we spray less than 1 litre per 8 hours (i.e. not a production shop) we’re exempt. Otherwise automatic sprinkler/chemical fire suppression is required (and expensive).
  2. Special pollution permits are typically required when emitting large amounts of VOCs. There is some information here but none specific to Michigan. Further research on this is needed, but for context, in Ohio at least, ooperations putting out less than 10 lbs. of VOCs per day are exempt.
  3. The ventilation system built into the spray booth should handle most of this. The zone should keep a stock of safety masks, respirators/filters, and latex/nitrile gloves provided at cost.
  4. This I (Mike) understand the least. Some kind of makeup air system may be required. For context, the blower in this paint booth is only rated to pull about three times as much air as the laser cutter exhaust fan. I don’t know where the cutoff is, but it seems likely we can find a solution. More info on this is probably needed.

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Sewing: Jan Henry

Environment:

  • Clean, enclosed: Dedicated walls
  • Medium noise
  • Climate control

Zone Adjacency

  • Leather
  • Vinyl
  • Laser

Footprint Requirements

  • We have the one 4x8' table. The attached diagram shows a second, new table at 5x10'. The larger table accommodates the existing bolt rack, and 2 users with large projects. For a total of 4 users working comfortably without cutting each other's fabric. Smaller projects (like a pin cushion, or small pillow) could support an additional 2 ppl per. Wall space permitting, we might have a third hitched to the wall. The diagram also shows blank tables holding space for an additional machine, and/or a shelving rack of available machines to use on said table. The ironing station would grow from the folding board to a large rectangular table with padding under a wall mounted gravity fed iron, which we have.
  • Walking foot machine, approx 2x4'. Flocking machine, not sure of size. Additional mannequins 2' footprint. XL cutting table, 5x10'.

Infrastructure

  • 120
  • 240 ? phase

Cutting work tables, fabric storage, project storage, large surfaces, large permanent ironing station, 3-way mirror/curtained dressing area. As it's technically a split from an existing zone, much of the current equipment in the proposed layout already exists. The work will be in the infrastructure of the room. Building the walls, adding temperature control, installing a floor conducive to fabric being dragged about, without it looking dirty and distressed. For battle cosplay, you might want that, but not for most projects involving fabric.

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Zone Name - ZoCo

Environment:

  • Bullets
  • Bulletty bullets

Zone Adjacency

  • Bullet McPointface

Footprint Requirements

  • I’m out of bullet jokes

Infrastructure

  • Boooooooooooop

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  • Bullet
  • Bullet
  • Bullet

Other Information

Some details

Placeholder

  • Needs more space
  • Adding another bench and some stuff from overflow
  • Walls behind workbenches is important

More Placeholder

  • Compressed air
  • 120
  • Could be cool to have antennas in the courtyard