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ANALYTICAL MODELING OF ROCK/FILL MASS INTERFACE INTERACTION AND ITS ENGINEERING APPLICATION

PRESENTED BY: TROY SMITH

IN SHIK PARK

ZHEQING HE

XIAO WEN MA

SUPERVISOR: DR. LIANG CUI

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OBJECTIVE

Develop an analytical model to predict the vertical stress considering arching effect in a stope filled with Cemented paste backfill

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OUTLINE�

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  • General Information
  • Literature Review
  • 2D Analytical Model
  • Effect of Modelo Parameters on Vertical Stress
  • Engineering Application: Cost Analysis
  • Conclusion and Recommendations

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WHAT IS MINING?

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(Mining Lifce, 2014)

(Mining Lifce, 2014)

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MINING PROCESS

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Rock Mass

Stope

Ore

Processing

Raw Material

Tailings

Cemented Paste Backfill (CPB)

Water & Binder

Transported and placed back in the stope

Mined

15 ~ 30%

70% ~ 85%

(Tailings Consultants)

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TAILINGS

  • Material left over after extracting  ore

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(Cook Inlet Region, Inc., 2014)

  • Returning them to the original void from which they were extracted

  • Financial and environmental benefits

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BINDER CONTENT

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(Doherty 2015)

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MATERIAL PROPERTIES�

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ADHESION COHESION

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INTERNAL ANGLE OF FRICTION�(DIRECT SHEAR TEST)

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(Brainkart, 2016)

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INTERNAL ANGLE OF FRICTION�(TRIAXIAL TEST)�

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(Shosha)

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CURING TIME

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(Fall and Nasir, 2010)

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ARCHING EFFECT

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(Terzaghi, 1943)

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PROBLEM?

Three main problems to be solved with CPB

  • Mechanical Stability
  • Environmentally Friendly
  • Economically feasible

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MECHANICAL STABILITY

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Belem and Benzaazoua (2007)

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ENVIRONMENTAL IMPACT

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Block Caving (2014)

Mining, MDA Corperation

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ENVIRONMENTAL IMPACT

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A look at ways of controlling tailings to avoid future liability, Leo C. Botham 

Red Sludge From Brazilian Dam Collapse Reaches the Atlantic, Alan Taylor 

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ECONOMIC FEASIBILITY

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Binder

97-92% by weight

3-8% by weight

70-80% of Total Cost

Water

Tailings

CPB

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METHODOLOGY

  •  

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Vertical Stress * FS = Uniaxial Compression Strength

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OUTLINE�

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  • General Information
  • Literature Review
  • 2D Analytical Model
  • Effect of Modelo Parameters on Vertical Stress
  • Engineering Application: Cost Analysis
  • Conclusion and Recommendations

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FIELD STUDY

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(RST Instruments Ltd. , 2017)

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FIELD STUDY

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(Matthew et al., 2010)

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MODELS

  • Analytical model

  • Multiphysics model  - THMC process

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Thermal

Process

Hydraulic

Process

Mechanical

Process

Chemical

Process

Volume changes:

Heat transfer

Seepage behavior

Mechanical deformation

Binder hydration

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COMPARISON

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Model

Analytical

Multiphysics

Precision

Less

(Preliminary design)

More 

Data input required

Less

more

Factors considered

Less

(assume zero deformation and same temperature)

more

Cost

Less

more

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COMPARISON – sample equations

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Multiphysics method:

Analytical method:

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OUTLINE�

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  • General Information
  • Literature Review
  • 2D Analytical Model
  • Effect of Modelo Parameters on Vertical Stress
  • Engineering Application: Cost Analysis
  • Conclusion and Recommendations

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ASSUMPTION 1

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Geometric factors are neglected.

Perfectly Rectangle

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ASSUMPTION 2

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Poisson’s effect is NOT considered.

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ASSUMPTION 3

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Surface of the interface between CPB & Rock is PERFECTLY FLAT.

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ASSUMPTION 4

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Vertical stress along the width at the identical depth was considered to be UNIFORMLY distributed.

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ASSUMPTION 5

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CPB and surrounding rock mass was considered to be HOMOGENEOUS, and ISOTROPIC materials.

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ASSUMPTION 6

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Horizontal stress was considered to be only produced by the vertical stress caused by the self-weight.

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ASSUMPTION 7

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Lateral Pressure Coefficient

  1. At Rest Condition

  • Active Condition

  • Passive Condition

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ASSUMPTION 7 (CONT.)

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ASSUMPTION 7 (CONT.)

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ASSUMPTION 7 (CONT.)

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ASSUMPTION 7 (CONT.)

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ASSUMPTION 8

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Mohr-Coulomb failure criterion was considered to be valid for model derivation.

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IDEALIZED DIAGRAM

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FBD

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DERIVATION OF VERTICAL STRESS

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DERIVATION OF VERTICAL STRESS

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VERTICAL STRESS COMPONENTS�(BODY FORCE)

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VERTICAL STRESS COMPONENTS�(SHEAR FORCE)

  •  

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VERTICAL STRESS COMPONENTS�(ADHESIVE FORCE)

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VERTICAL STRESS COMPONENTS�(VERTICAL FORCE EQUILIBRIUM)

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VERTICAL STRESS COMPONENTS�(FINDING SOLUTION OF ODE)

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VERTICAL STRESS COMPONENTS�(FINAL CLOSED-FORM SOLUTION)

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COMPARISON OF SELF WEIGHT AND TOTAL VERTICAL STRESS

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Self-weight stress:

 

The total vertical stress considering arching effect:

 

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COMPARISON OF SELF WEIGHT AND TOTAL VERTICAL STRESS

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OUTLINE�

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  • General Information
  • Literature Review
  • 2D Analytical Model
  • Effect of Modelo Parameters on Vertical Stress
  • Engineering Application: Cost Analysis
  • Conclusion and Recommendations

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RANGES OF VALUES

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Model Parameter (Unit)

Range of Value

Selected Value

Factor of Safety

1.2-1.6

1.5

γCPB (kN/m3)

18-20

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c' (kPa)

9-28

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φ'CPB (degree)

34-44

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φ'CPB/Rock (degree)

28.5-40

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(Nasir and Fall, 2008) (Adajar and Pabilona, 2017) (Veenstra, 2013) 

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EFFECT OF ROCK/FILL MASS INTERFACE PROPERTIES

  • Adhesion
  • CPB Friction Angle
  • CPB/Rock Friction Angle
  • Stope Width
  • CPB Fill Density

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PARTIAL DERIVATIVES WITH RESPECT TO EACH MODEL PARAMETERS

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PARTIAL DERIVATIVES WITH RESPECT TO EACH MODEL PARAMETERS (CONT’D)

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EFFECT OF ROCK/FILL MASS INTERFACE PROPERTIES (CONT.)

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  • Adhesion

Increase of adhesion

Reduces vertical stress & Increases arching effect

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EFFECT OF ROCK/FILL MASS INTERFACE PROPERTIES (CONT.)

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  • CPB Friction Angle

Increase of CPB Friction Angle

Increases vertical stress & Reduces arching effect

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EFFECT OF ROCK/FILL MASS INTERFACE PROPERTIES (CONT.)

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  • CPB/ROCK Friction Angle

Increase of CPB/Rock Friction Angle

Reduces vertical stress &

Increases arching effect

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EFFECT OF ROCK/FILL MASS INTERFACE PROPERTIES (CONT.)

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  • Stope Width

Increase of stope width

Increases vertical stress &

Reduces arching effect

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EFFECT OF ROCK/FILL MASS INTERFACE PROPERTIES (CONT.)

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  • CPB Fill Density

Increase of CPB Fill Density

Increases vertical stress &

Reduces arching effect

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OUTLINE�

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  • General Information
  • Literature Review
  • 2D Analytical Model
  • Effect of Modelo Parameters on Vertical Stress
  • Engineering Application: Cost Analysis
  • Conclusion and Recommendations

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COST ANALYSIS

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COST ANALYSIS (CONT.)

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Relate UCS Strength to the Binder Content

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COST ANALYSIS (CONT.)

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UCS = 11.333x2 + 3x+ 60

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COST ANALYSIS (CONT.)

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COST ANALYSIS (CONT.)

  • 𝜎𝑣𝐹𝑆=𝑈𝐶𝑆 
  • 𝜎𝑣𝐹𝑆= 11.333x2 + 3x+ 60
  • 533𝑘𝑁𝑚2∗1.5= 11.333x2 + 3x+ 60

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COMPARISON

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Analytical Modeling (Arching Effect)

Traditional Model

(No Arching Effect)

Cement Content

4.109%

7.94%

Cost of Cement

$485111.78

Total Cost

$646815.71

Difference in Weight Percent of Binder

4.109% - 7.94% = 3.813%

(93% increase)

Total Increase of Cost

$646815.71 - $415628.75 = $231186.96

(55% increase)

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OUTLINE�

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  • General Information
  • Literature Review
  • 2D Analytical Model
  • Effect of Modelo Parameters on Vertical Stress
  • Engineering Application: Cost Analysis
  • Conclusion and Recommendations

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CONCLUSION

  • Mechanical Stability
  • Positive Environmental Impact
  • Economically Feasible
  • Analytical Model over Multi-Physics
  • Derive Equation
  • Verify Equation
  • Cheaper than Traditional Method

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REFERENCE

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