1 of 35

3D printed Hummer H1: Wagon body (v1.15)

Step by step assembly instructions

2 of 35

Be active!

Hi guys! I have strange statistics. Only 10-20% of people share photos of the process of building a model and the finished model. This is very bad!

The development of these projects takes hundreds of hours of time... For example, I spent approximately 800 working hours on all Hummer/Humvee projects. The Chevrolet projects took a total of 700+ hours.

Since there is not much activity around my projects right now, I cannot afford to develop large projects lasting 300-600 working hours. Therefore, now I am forced to look for ideas for faster projects. For example, both versions of skid steer loaders took me approximately 150 working hours, a mini excavator - 170 hours. Yes, these are also interesting projects, but I could create something cooler and more epic! For example, now, (Spoiler!) I have in development one project of a military vehicle with a bunch of interesting features. For example, the length of this model will be approximately 91cm . It's about 65-70% complete, but I'm in no rush to finish it because I believe that my community is not large enough for such projects right now..

Do you want to see more cool projects from me?

- Publish posts about the process of building a model in my Facebook group and other groups.

- Post on Instagram and Tik Tok.

- Publish the video on YouTube.

- Write articles on forums.

- If you create modifications for my models, publish them on Thingevers or Cults3D.

Thank you in advance!

3 of 35

Before you start

Fastening materials

Screws and nuts for Wagon body:

  • M2x5 - 50pcs
  • M2x5(with flat head) - 4pcs
  • M2x6 - 87pcs
  • M2x6(with flat head) - 14pcs
  • M2x8 - 19 pcs
  • M2x10 - 23 pcs
  • M3x10 - 22 pcs
  • M3x12 - 8 pcs
  • M3x16 - 10 pcs

Other:

  • 3x3x3mm cube magnets

  1. See the full list of parts you need to print here
  2. You can also find an archive with window drawings here
  3. You can also find turn signal glasses(recommended to print on resin printer) here
  4. Also see the guidelines on which orientation you need to print parts here.
  5. You also need to buy a Gearbox and Chassis to fully assemble the model.

4 of 35

Door brackets installing

Basic quarter front left

Side stand center left

M2x6

Do the same for the right side!

M2x6

Door bracket pt2

Hood locker

basic part left

M2x5

5 of 35

Side quarter front mounting hook installing

Basic quarter front mounting hook left

M2x8

Do the same for the right side!

6 of 35

Front window frame

M2x6

M2x6

Front window frame left

Front window frame right

7 of 35

Front window frame

M2x6

M2x8

Front window central stand

Front window lights bar

8 of 35

Central stand and body floor bracket

Side stand center left

Body floor bracket left

M2x5-6 with flat head

M3x8

M2x8

M2x6

9 of 35

Motor tunnel

Tunnel pt2

M3x10

10 of 35

Passenger and driver interior panels

M3x10

Steering wheel

M3x10

Driver interior panel

Passenger interior panel

M3x10

11 of 35

Motor tunnel

Tunnel pt1

M3x10

M3x10

12 of 35

Tunnel cap

13 of 35

Basic quarters rear

M2x6

M3x10

M3x10

Basic quarter rear left

14 of 35

Seats installing

Seat left

Seat right

M2x6

You can install the seats now or later at any other time.

15 of 35

Top frame

M2x6 with flat head

M2x5

M2x8

Upper cross connector rear

Upper cross connector central

Upper longitudinal connector right

Upper longitudinal connector left

16 of 35

Rear side pre-assembly

Rear stand left

Fender rear left(wagon ver)

Cargo area floor end(wagon ver)

Cargo area floor(for long shocks)

Cargo area floor(for short shocks)

If you use long shock absorbers (98mm) in the rear suspension, then you need a floor with holes. If you use short shock absorbers (68mm) then you need a floor without holes!

17 of 35

Rear side pre-assembly

M3x10

M3x10

M2x8

M2x5

M2x5

18 of 35

Rear side pre-assembly

M2x6

M2x6

Wagon back part left

Wagon back part right

19 of 35

Rear side pre-assembly

Back doors frame

M2x6

2x7mm metal rod

20 of 35

Combining the rear side and main body

M2x8

M2x5

21 of 35

M2x6 with flat head

Roof installation

Roof front part

22 of 35

Back doors pre-assembly and installation

M2x10

M2x10

Cargo area door left

Cargo area door card left

M2x5

Cargoarea door handle

Cargo area door locker left

1.5x30mm metal rod

A piece of gum

23 of 35

Rear roof parts installation

Roof rear part

M2x6 with flat head

24 of 35

Rear roof parts installation

Roof rear central part

3x3x3 marnets

link in screws list

M3x12

I made this part openable for easier access to the battery box. But if you don't like it, I can make this part of the roof solid for you. Just ask me!

25 of 35

Doors pre-assembly

M2x6

M2x5

M2x5

Door front left

Door rear left

Door card rear left

Door card front left

M2x5

1.5x20 metal rod(I used old drills)

Door handle left

A piece of gum

M2x10

Door bracket pt1

Door bracket pt1(for mirror)

26 of 35

Metal rods for doors

2x10mm metal rod

27 of 35

Doors installation

M2x10

28 of 35

Before installing the body on the chassis

Air filter head v1

you can also install alternative version

Air filter barrel

Air filter barrel pipe

M2x6

M2x10(optional)

M2x6-8

29 of 35

Wipers assembling and installing

Wiper ball pin

Wiper base

Wiper

I printed wiper parts using a 0.3mm nozzle. After assembly, I recommend gluing the parts together to avoid movement.

I connected these parts with a piece of filament and soldered them with a soldering iron

30 of 35

Pedals unit installation

Pedals unit

M2x5

31 of 35

Hood pre-assembly

Hood right part

Hood left part

2x15mm metal rods

Hood grille

Hood front grille

M3x12-16

32 of 35

Hood pre-assembly

Head turn signal

Head light body

M2x6

M2x10

33 of 35

Installing the body on the chassis

M3x12

M3x16

M2x6 with flat head

3x3x3 marnets

link in screws list

M2x6

Hood locker left

34 of 35

Battery box installation

Big battery box for long shock absorbers covering

The battery boxes are screwed to the floor with m2x5-6 screws. The covers are screwed on with m2x10 screws.

Small battery box for short shock absorbers and floor without holes

35 of 35

Finish

Congratulations! You have successfully completed the body assembly and installed it on the chassis!

Add wheels, radio controls, battery and you're ready to ride!

I hope you enjoy this model and leave a good review about it!