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Conceptual Design - bespoke storage

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Situation:

The Technology block needs some love. We have incredible resources, tool and equipment. However, we don't have a cohesive storage system in each workshop. This means that things go missing and get damaged because we can't see what we have immediately. Tools are often not stored in a way that keeps them in good condition. Sometimes teachers forget we even have resources because they have been put in a random cupboard somewhere. This ends us costing us time and money.

The challenge for this project is to select a specific resource or tool that needs to be stored and develop a custom solution for it/ them. It will have to suit the physical item as well as the space in which it should be stored. The users of the resources/ tool will need to be considered as well. This means you will have to consider the teacher/s who use the resources (how often is it used/ how tall are they/ disabilities) as well as the students who use them.

The final solution must be of the highest quality and show an appropriate of craftsperson-ship. You should try to consider functional and aesthetic qualities in your final solution. Functional does not necessary mean drab or cheap (unfinished MDF).

Brief:

To design and make a custom storage solution for something in the Technology block. It must consider fitness for purpose in the broadest sense and be able to be used in 2021. You must make a set of technical drawings that you will construct your prototype from and use CNC technology where suitable for your solution.

Design Specifications:

  • Size: Suitable for selected resource and users - negotiated with teacher
  • Materials: Available within the school setting, but including mild and tensile steels, aluminum, plastics, wood.
  • Construction techniques: A range of resistant materials, and manufacturing processes are to be employed including use of CNC technology.
  • Environmental considerations: Must be considered and evident within testing and design decisions.
  • Human factors: Must be considered and evident within testing and design decisions.

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Standard

Content

Credits

Int/Ext

Final Feedback

Due

AS91610 - 3.3

Design

6

Int

End T2

AS91622 3.22

CNC (design and make)

4

Int

End T3

AS91631 3.34

Technical drawings (design)

6

EX

End T2

AS91611 - 3.4

Prototype

(test, make and evaluate)

6

Int

End T3

Production Specifications:

Are to be developed by students through research, design and testing.

Requirements:

  • The completed design must be detailed enough to be commercially manufactured.
  • All materials must be suitable for the completed design.
  • Health and Safety practices (including training) must be evident throughout the entire design and construction process.
  • Final outcomes and select design work must be presented in the end of year Technology exhibition.
  • Final outcomes must be useable and supported by evidence of testing in-situ.
  • Storage solutions to be IN USE in 2021

Assessment information:

  • This is a full year course with three Internal Achievement Standards. Total credits: 22
  • This portfolio is the evidence for the standard highlighted below

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Milestones:

  • The next few slides show all the important steps and tasks you need to complete for this standard (3.3)
  • Each Task should take up at LEAST one slide
  • There has been a blank slide created for EACH TASK
  • Make a new slide if you need more room

NZQA resources:

The standard

Exemplars

NOTE: this portfolio has been developed during COVID-19 and therefore does not reflect the depth we would expect in normal circumstances

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Milestone

Tasks (each task should be at LEAST one slide)

Brief Unpack

  1. Go over the design brief and make notes about the project
  2. Basic functional and physical properties notes

Existing Product Evaluation

  1. Photograph 6 of the main storage solutions we have in the Technology Block
  2. Label with materials, construction methods, cost and what items it stores
  3. Evaluate the overall success - how well does it do it’s job? PMI (positive/ minus/ improvements)
  4. Add your personal experiences of each solution - when is it used? By whom? Have you used it?

Existing Items Evaluation

  • Photograph 6 of the main ‘families’ of items we need to store in Technology Block
  • Label each image with a description of the object. Consider: measurements, weight, cost, danger/ risk, how often it is used, main users (students and teachers), how the objects are normally stored
  • Improvements: add a few quick ideas of how these objects could be better stored
  • Rank your interest - rank the objects from most interested to least interested (in relation to you having to design storage for them)

Inspiration

  1. Find examples of weird and wonderful storage using every possible material/ shape/ form. Evaluate in relation to: what could I steal? What should I avoid?
  2. Pasifika style. What does it mean VISUALLY to live and be part of South Auckland in Aotearoa? What inspiration can you get from culture?
  3. Mass produced VS bespoke. Find 5 examples of ‘mass produced’ storage and 5 ‘bespoke’ examples. Compare and contrast and add notes. Consider: price, lifespan, materials, construction techniques, users, where it is put, how well it stores objects, style and durability

Ideation - first ideas

  1. Use your inspiration pages to generate 10 basic ideas of GENERAL storage ideas - these ideas are just to get you thinking/ started
  2. Label with questions that will help you develop your ideas like: how could I move this? How would this be locked? Could this be made out of other materials? Should I add surface design? What joinery should I use? What objects could this store? Do I need to simplify/ or make the design more complex?

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Milestone

Tasks (each task should be at LEAST one slide)

User + Object Considerations

  1. Select object and key stakeholder - justify your choice
  2. Brainstorm all the things you need to consider about the object and the stakeholders to make your storage successful
  3. Add anthropometric data where appropriate
  4. Interview with stakeholder

Environmental considerations

  1. Considerations - where will this storage solution GO?
  2. Considerations - how could I build this - at school? Materials/ techniques - what we have and haven’t got - functional and physical properties and limited resources - physical and environment considerations
  3. Past experience - list projects/ tools and equipment you have used in the past that will be helpful to deciding how to build your storage solution

Developed ideas

  1. Use the information from your stakeholder and what you know about your object/ space and develop your first sketches. 10 new design ideas at least. Label with: measurements, notes about use, material selection, possible construction techniques
  2. Get stakeholder feedback on your designs and produce 5 more refined ideas inspired by that feedback
  3. Select 2 to make a scale card model

Scale model

  • Take your best two ideas and make a simple card model
  • Photograph and get stakeholder feedback

Construction Research

  1. Use the feedback from your stakeholders to help find information on possible joinery and construction techniques that will be suitable for our workshop and your skill level
  2. Add images and links to tutorials
  3. Test out the joinery/ techniques you think you are going to use BEFORE you make your final decisions
  4. Get stakeholder feedback on your tests

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Milestone

Tasks (each task should be at LEAST one slide)

Working drawing - quick sketch for approval

  1. Re-draw your final design - it must include measurements, materials, notes about the tools/ equipment and techniques used for each part
  2. Make a construction flowchart that maps out: key stages/ processes and materials, tests, when you have to consider integration (of parts)

Technical Drawings

  • Use CAD to redraw all elements of your design - these drawings are ALSO for your external so they must be accurate and detailed
  • There must be so much detail that you could send the drawings to a manufacturer and they could produce it exactly to specification

Final evaluation

  • Reflect on how this design will meet the brief
  • How have you considered: your user/ the environment of the school workshop/ the environment where it will be used/ existing products/ safety/ quality/ on-going maintenance

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TASKS:

  • This is where you put your evidence
  • Explain your thinking properly - you are not Year 9
  • Add more slides if you have to

**this portfolio is supposed to show all of your thinking and ideas. We can’t read your mind.

Here is an example of a designer making a slightly different project - but you can see their THINKING as they go

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Brief Unpack - add a photo if you did this on paper

  • What am I making?
  • Why this project - what’s the point?
  • What will be the hardest parts?
  • What have I built in the past that could be helpful?
  • What are my experiences of the storage in the Tech block (say during the Mallet Project or in DVC)

Student response:

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Basic physical and functional properties

  • Get definitions of ‘physical properties’ and ‘functional properties’ - add above and re-write in your own words
  • What are the most important physical properties of any storage solution (in your opinion)
  • What are the most important functional properties any storage solution (in your opinion)
  • In your opinion - what 5 things would make a ‘good’ storage solution for the Technology Block (in general)

Physical Properties:

Functional Properties:

Most important:

What makes a good scooter?

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Existing Product Evaluation

  • Photograph 6 of the main storage solutions we have in the Technology Block
  • Label with materials, construction methods, cost and what items it stores
  • Evaluate the overall success - how well does it do it’s job? PMI (positive/ minus/ improvements)
  • Add your personal experiences of each solution - when is it used? By whom? Have you used it?

Student response:

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Existing Items Evaluation

  • Photograph 6 of the main ‘families’ (e.g. hand tools/ drawing stuff/ student folders) of items we need to store in Technology Block
  • Label each image with a description of the object. Consider: measurements, weight, cost, danger/ risk, how often it is used, main users (students and teachers), how the objects are normally stored
  • Improvements: add a few quick ideas of how these objects could be better stored
  • Rank your interest - rank the objects from most interested to least interested (like - what do you want to design storage for??)

Student response:

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Inspiration - weird and wonderful examples

  • Find examples of weird and wonderful storage using every possible material/ shape/ form. Evaluate in relation to: what could I steal? What should I avoid?
  • No two should look alike - and you need to spend TIME selecting things that appeal to YOU. We want to see a range of:
    • Materials - traditional (wood, metal, plastic etc.) through to different (wool, cardboard, bottles, recycled materials etc.)
    • Shape and form - (curvy and organic, strange looking, traditional from specific cultures, geometric etc.)
    • Price point/ cost - (super cheap through to really expensive designer)
    • Manufacture - (hand made, CNC, laser cut, 3D printed, injection moulded, cast etc.)
    • Colour and texture - (neutral and simple through to wild)
  • Paste your images into the slideshow, add the URL

Student response:

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Inspiration - Pasifika Style

  • Think about the question - ‘what does Pasifika style look like?’ Or TC Style?
  • Use the net to hunt and gather examples of things YOU think express Pasifika Style. Use the following prompts to help you:
    • Fashion
    • Music
    • Festivals/ ceremonies and event
    • Jewellery and adornment
    • Product Design
    • Graphic Design
    • Everyday objects

Student response:

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Inspiration - mass produced VS bespoke (custom made)

  • Find 5 examples of ‘mass produced’ storage and 5 ‘bespoke’ examples.
  • Compare and contrast and add notes.
  • Consider: price, lifespan, materials, construction techniques, users, where it is put, how well it stores objects, style and durability
  • In your opinion what are the MAIN differences between something that is mass produced (shelving from Bunnings) and something that is bespoke (custom made to suit a specific person/ environment etc.)

Student response:

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Ideation - first ideas

  • Use your inspiration pages to generate 10 basic ideas of GENERAL storage solutions - these ideas are just to get you thinking/ started
  • Label with questions that will help you develop your ideas like: how could I move this? How would this be locked? Could this be made out of other materials? Should I add surface design? What joinery should I use? What objects could this store? Do I need to simplify/ or make the design more complex?
  • Photograph your pages/ pages and put above
  • Get feedback from your classmates - what they like/ what they would improve

Student response:

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User + Object considerations

  • Select your objects and key stakeholder (the teacher who you will be making this for) - justify your choice
  • Brainstorm all the things you need to consider about the object and the stakeholders to make your storage successful
  • Explain why you picked them and how that user/ target market connects to the given brief
  • Brainstorm all you know about your users and their needs: (has a wooden leg, is blind in one eye so no depth perception, wants to be able to alter the shelf height themselves but isn’t very ‘handy’, loves the colour green, has a limited budget, is quite short and doesn’t want to tip toe)

Student response:

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User + Object considerations

  • Get all the anthropometric data of your users (teachers and students) - this documentary will help a LOT
  • Explore and make notes about their physical needs and what they might WANT consider: physical disability, eyesight, flexibility, height, physical fitness, taste and style, budget, how they might treat the object, how often it may get used etc.
  • Remember you measurements should be in millimetres (mm)
  • Great time to get all the same data from your OBJECTS

Student response:

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User + Object considerations

  • Design data: add all the key measurements and information about the size and needs of your user/ target market here as bullet point
  • You should have: height, strength, mobility (how much they move around), age vs danger (dangerous objects), specifics about how your objects need to be stored to keep them in good condition and safe
  • Have a meeting with your key stakeholder (teacher) and show them the last two slides.
  • Get feedback and add in RED.

Student response:

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Environmental Considerations

  • Brainstorm all the places your storage solution COULD go
  • Describe the conditions underneath
  • Add notes about what performance properties your storage needs to have to be suitable in/for each environment
  • Select what you think is the BEST space
  • Get stakeholder feedback in RED

Student response:

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Environmental Considerations

  • Brainstorm all the considerations of the school environment and our workshop
  • What are our restrictions?
  • What tools, equipment and materials do you have access to?
  • What do you already know how to use? What do you need to learn?
  • What are you going to have to compromise with your design because of the school environment (specific components)?

Student response:

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Environmental Considerations

  • List all the projects you have made at school
  • Add the tools (e.g. scribe) and processes/ techniques (e.g. spot weld) used to make that project
  • Add the materials you used (e.g. aluminum rod) and the performance properties (flexible, low melting point, rusts)
  • Highlight any materials/ tools/ techniques that will be helpful or that you might use for this project

Student response:

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Developed Ideas

  • Use the information from your stakeholder and what you know about your object/ space and develop your first sketches
  • Draw 10 new design ideas at least.
  • Label with: measurements, notes about use, material selection, possible construction techniques
  • Get stakeholder feedback on your designs and produce 5 more refined ideas inspired by that feedback
  • Add photos of your drawings with stakeholder feedback above (make another slide)
  • Select 2 to make a scale card model - label them and explain why you picked them

Student response:

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Scale Models - 1: xx

  • Modify your final drawing based on the feedback you got/ any new ideas you have
  • Put the new drawing above
  • Make a 1:xx (decide with your teacher the appropriate size) scale model of your design
  • Photograph from different views and put above
  • Get stakeholder feedback and add above

Student response:

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Construction Research

  • Use the feedback from your stakeholders to help find information on possible joinery and construction techniques that will be suitable for our workshop and your skill level
  • Add images and links to tutorials
  • Get stakeholder feedback

Student response:

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Construction Test - joins/ techniques

  • Test the joinery/ construction techniques you think you are going to test
  • Photograph, add above and evaluate
  • Get stakeholder feedback
  • Make decisions about what you will use (you may need to do more testing)
  • Note how long each test took and estimate how long it will take in production

Student response:

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Working drawing - quick PRE CAD

  • Re-draw your final design - it must include: measurements, materials, notes about the tools/ equipment and techniques used for each part, finish
  • Get stakeholder feedback on this BEFORE you move to CAD

Student response:

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Technical Drawing - Final idea in CAD

  • Use CAD to redraw all elements of your design - these drawings are ALSO for your external so they must be accurate and detailed
  • There must be so much detail that you could send the drawings to a manufacturer and they could produce it exactly to specification

Student response:

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Production Flow Chart

  • Make a construction flowchart that maps out: key stages/ processes and materials, tests, integration (of parts), time (how long you will spend on each step) and health and safety for each step
  • Flow Charts have a specific format - use this to help - you only really need the rectangle (step) and triangle (test)
  • It must be MORE detailed than this

Student response:

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Final Evaluation

  • Reflect on how this design will meet the brief
  • How have you considered: your user/ the environment of the school workshop/ the environment where it will be used/ existing products/ safety/ quality/ on-going maintenance, your skill level, and all of the specs/ requirements in the design brief / stakeholder feedback

Student response:

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Marking schedule

  • How do you think you went?
  • Grade yourself and justify why above
  • Your rubric (mark sheet)

Student response: