TIPS ENGINEER ZONE� QA/QC & Quality Management System�Online Training/Course
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Quality Concepts
Fundamentals
ISO Definition of Quality
ISO 9001:2015
Set of requirements
For a product, conformity to this ‘set of requirements’ is assessed by testing/ measuring against some state of like Incoming to be checked .( check of material Quality , size as per requirement and material Ovality on pipe, sheet for circular or Rectangular .
BIS defines this ‘set of requirements’ through the various product standards.
Quality Control;
Part of quality management focused on fulfilling quality requirements . We use inspection standard format , behalf of this standard we fill the in process Inspection report for every single part of machine shop and fabrication section , FRP section.
Operational activities aimed at monitoring the quality of products and services throughout the testing process, and at identifying unsatisfactory performance.
QUALITY CONTROL IS AN INTEGARAL PART OF QUALITY ASSURANCE.
Quality Assurance
Quality Control
QUALITY CONTROL MUST NOT BE CONFUSED WITH ACTUAL MONITORING WHICH IS INSPECTION.
Quality Management
Group of people working together to manage all the activity that determine Quality Assurance and Quality Improvement within the system.
Organizational structure, procedures, processes and resources needed to implement Quality Management.
Quality system.
Quality Management System
Management system to direct and control an organization with regard to Quality.
The Quality Management System comprises all the manuals, procedures, reference standards, other documents and records that :
Quality Assurance
“part of quality management focused on providing confidence that quality requirements will be fulfilled”
ISO 9001:2015
All Activities Associated with the Attainment of Quality
Quality Assurance
Quality Assurance
Quality Assurance System
It is the normal work planning and management control system, aiming at time and cost effectiveness .
It should have the additional aim of progressively improving quality .
Quality Improvement
part of quality management focused on increasing the ability to fulfill quality requirements
Quality improvement is like a race without a finish line
The benefits of quality improvement
The benefits include :
The Quality Costs
Prevention Cost
- Planning the system
- Documenting the plan
- Personnel Training
- Equipment management
- Reviewing the system
The cost of trying to do it right for the first time
The Quality Costs
Appraisal Cost
- Internal and external audits
The failure cost far exceeds the prevention and appraisal cost
Failure Cost
- Re-testing
- Lost productivity
- Processing complaints
- Lost business
- Recall of reports and client’s product
- Loss of staff morale
- Loss of commercial edge
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