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Societal Program : Level 800 Presentation

Abirami S (10CC23J05011)

Arunmuthukumar P(20CE23J05001)

Muthukrishnan A (10CC23J05024)

Suruthi V (10CC23J05001)

Varsha A (10PP23A05003)

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Presented by Group

CSIR-Central Electrochemical Research Institute

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Title

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3D printed components for the pipelines of Oil and Gas Industries

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Outline

Introduction

Aim and Objective

Methodology

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Introduction

  • Oil and gas are extracted in extreme environment like deep-water offshore, remote arctic locations, and difficult-to-manage reservoirs with unconsolidated sands.
  • In many wells, aggressive environment such as extreme temperature and pressure puts additional burden for the materials.
  • Pipelines is the most economical and viable means of large scale transportation of fluids compare to the other modes.

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Introduction

  • Mostly carbon steels are used in the pipelines because of its high mechanical properties yet having corrosion issues(L360 Pipe).
  • Because of the above mentioned environment corrosion is the major issues faced by the oil and gas industries mainly in the pipeline.
  • The total annual cost of corrosion in the oil and gas production industry is estimated to be US$1,372 billion.
  • So in summary, there is a huge demand for the corrosion control technologies in OG industries which is highly reliable due to the excessive cost of replacement or failure in these difficult-to-access locations.

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Aim

To develop components via 3D metal printing for pipelines in Oil and Gas Industries

Development of components like connectors, joints and flanges for the pipeline through 3D Metal printing

Objectives

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METHODOLOGY

3D Printing- a game changer in developing components 

Element

C

Mn

Si

P

S

Al

Nb

V

Ni

Cr

Ti

Mo

Cu

Wt%

0.16

0.6

0.2

0.09

0.02

0.04

0.02

0.01

0.06

0.045

0.007

0.06

0.13

COMPOSITION OF CARBON STEEL USED IN PIPELINES:

MEASURE TO BE TAKEN

  • Optimization of additive composition
  • Development of Components Via 3D metal printing

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METHODOLOGY

3D Printing- a game changer in developing components 

Why 3D metal Printing?

  • 3D printing can reduce the cost of producing  by eliminating the need for expensive molds and tooling
  • 3D printing allows for faster prototyping and product development because there's no need to change tools or molds.
  • 3D printing can produce accurate and resistant tools that are perfectly adapted to specific needs and missions.
  • 3D printing can make reverse engineering custom or legacy parts for oil drilling rigs more efficient

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Reference

  • Simon, M.R. Report of Offshore Technology Conference (OTC) Presentation; NACE International Oil and Gas production: Houston, TX, USA, 2008.
  • A. Shadravan and M. Amani, Energy Sci. Technol. 4, 36 (2012).
  • Y-S. Choi and S. Nesic (Paper 11377 Presentation at Corrosion 2011, NACE International, Houston, TX, 13–17 March 2011)
  • A. Dugstad, B. Morland, and S. Clausen (Paper 11070 Presentation at Corrosion 2011, NACE International, Houston, TX, 13–17 March 2011).
  • Analysis of internal corrosion in subsea oil pipeline
  • Corrosive wear failure analysis in a natural gas pipeline
  • Subsea pipeline engineering
  • Corrosion in the Oil and Gas Industry: An Increasing Challenge for Material

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  • Corrosion in the Oil and Gas Industry: An Increasing Challenge for Mate
  • Corrosion in the Oil and Gas Industry: An Increasing Challenge for Mater

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Thank You