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Manual transmission 1

Copyright by Kia Motors Corp. All rights reserved.

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Purpose of transmissions

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Gear drive

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Shift mechanism

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Interlock sleeve

Shift rail

Differential gear

Shift rail

Shift mechanism

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Shift mechanism

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Double synchronizer cone

Synchronizer

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Power flow

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Power flow

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Clutch

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Push type

Pull type

Different clutch systems

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Concentric slave cylinder CSC

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Diaphragm spring

Cover

Cover

Coil spring

Sensor spring

Diaphragm spring

Adjusting ring

Conventional clutch cover assembly

SAC cover assembly

Self adjusting clutch

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Conventional Clutch

SAC Clutch

normal operation

SAC Clutch

adjusting

Self adjusting clutch

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2nd Mass

Cover

1st Mass

Spring

Drive Plate

Spring

Double mass fly wheel

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Clutch inspection and replacement

Clutch disc

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Drive train layouts

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Sample rear wheel drive

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Differentials

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Locking differentials

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G

B

D

E

F

F

C

B

C

A

From rear propeller shaft

To left wheel

To right wheel

H

Multi plate self locking differential

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Marking

Serial No.

Month

Year

ZEXEL Part No.

- 9500 : for M/T

- 9600 : for A/T

Helical type self locking differential

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Sample front wheel drive

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Service and maintenance

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KIA transmissions

M5CF1

M5GF1

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KIA transmissions

HTX

M5GF2

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KIA Transmissions

M5UR1

M5SR1

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Model application list

M5CF3

1.6 C/Rail

M5BF2

2.0

M5CF1

1.6

Cerato�

F/L

New

LD

M5CF1

1.5 C/Rail

2.0 C/Rail

M5CF2

2.0

M5BF2

1.5/1.6

Cerato

LD

M5GF2

2.0 C/Rail

M5CF3

1.6 C/Rail

M5CF2

2.0

M5CF1

1.4/1.6

cee'd

ED

M5CF1

1.5 C/Rail

M5GF1

1.4/1.6

Pride

JB

ST-C

1.3/1.5/1.6

Rio

BC

M5CF1

1.1 C/Rail

M5EF2

1.1

Picanto

SA

Model

Engine Volume

Vehicle

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Model application list

Model

Engine Volume

Vehicle

M6GF2

2.0 C/Rail

2.7

M5GF1

2.0

Sportage

KM

-

3.0/3.5

Opirus

GH

M6GF2

2.0 C/Rail VGT

-

2.7

M5GF2

2.4

M5GF1

1.8/2.0

Optima / Magentis

MG

2.5/2.7

2.0/2.4

M5GF1

1.8/2.0

Optima / Magentis

MS

M5GF2

2.0 C/Rail

-

2.7

-

2.4

M5GF1

2.0

Carens / Rondo

UN

2.0 C/Rail

M5GF1

2.0

T5M

1.8

Carens

RS

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Model application list

Model

Engine Volume

Vehicle

RT10

2.7/3.0/2.9

M5TR1

2.5

Pregio

CT

RT10

2.7/3.0/2.9

M5TR1

2.5

K2700

PU

M5HF2

2.9 C/Rail

-

3.8

M5GF2

2.7

New Carnival

VQ

HTX

2.9 C/Rail

-

3.5

HTX

2.4/2.5

Carnival / Sedona

GQ

2.5 C/Rail

M5UR1�M5SR1

3.3/3.8

Sorento F/L

BL

2.5 C/Rail

2.4

M5UR1

3.5

Sorento

BL

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