Module 1 : Supply Chain
Supply
The Customer expects that there will be supply of Products / Services whenever the need arises.
1] The quantity of goods available for use
2] The actual or planned replenishment of product or component. The replenishment quantities are created in response to demand for the product or component or in anticipation of such a demand.
Supply Chain
What is a Supply Chain?
Customer wants
detergent and goes
to Jewel
Jewel
Supermarket
Jewel or third
party DC
P&G or other
manufacturer
Plastic
Producer
Chemical
manufacturer
(e.g. Oil Company)
Tenneco
Packaging
Paper
Manufacturer
Timber
Industry
Chemical
manufacturer
(e.g. Oil Company)
What is a Supply Chain?
A supply chain is the system of organizations, people, activities, information and resources involved in moving a product or service from supplier to customer. Supply chain activities transform raw materials and components into a finished product that is delivered to the end customer.
Supply Chain BasicSupply Chain Model
Supplier
Producer
Customer
Primary MaterialFlow
Primary Product Flow
Primary Cash Flow
Information Flow
Return of Product
Supplier – Producer – Customer are connected by Material / Product, Information & Payment Flows
Return of Product
Supply Chain Management
The design, planning, execution, control and monitoring of supply chain activities with the objective of creating net value, building a competitive infrastructure, leveraging world wide logistics, synchronizing supply with demand and measuring performance globally.
[APICS dictionary 11th edition]
Supply Chain Management
Supply Chain Management is primarily concerned with the efficient integration of suppliers, factories, warehouses and stores so that merchandise is produced and distributed in the right quantities, to the right locations and at the right time, and so as to minimize total system cost subject to satisfying customer service requirements.
Some more definitions of SCM
Oliver and Webber (1982) – SCM covers the flow of goods from supplier through manufacturing and distribution channels to end user.
Jones and Riley (1987) – SCM techniques deal with the planning and control of total materials flow from suppliers to through end users.
Ellram (1991) – An integrative approach to dealing with the planning and control of the materials flow from suppliers to end users.
Ayers (2000) – SCM is the design, maintenance and operation of supply chain processes for satisfaction of end users.
Sunil Chopra and Peter Meindl (2001) – SCM involves the management of flows between and among stages in a supply chain to maximize total profitability.
Generic Supply Chain
Supply Chain for an e-Commerce Company
The Significance of Supply Chain Management
Boost Customer Service
Improve Financial Position
Key Challenges
Scope of Supply Chain Management
Historical perspective
Essential features
Decision Phases of a Supply Chain
Supply Chain Strategy or Design
Supply Chain Planning
Supply Chain Planning
Supply Chain Operation
Process View of Supply Chain Management
SC is a sequence of processes and flows that take place within and between different SC stages and combine to fulfil a customer need for a product / service. These processes are divided into a series of cycles (cyclic view), each performed at the interface between two successive stages / entities of SC.
Cyclic View
Customer Order
Cycle
Replenishment
Cycle
Manufacturing
Cycle
Procurement
Cycle
Customer Arrival
Customer Order Receiving
Customer Order Fulfilment
Customer Order Entry
Retail Order Trigger
Retail Order Receiving
Retail Order Fulfilment
Retail Order Entry
Order Arrival from D/R/C
Receiving by D/R/C
Manufacturing & Shipping
Production Scheduling
Order from Manufacturer
Receiving at Manufacturer
RM / Comp. Mfg & Shipping
Supplier Prodn Scheduling
Cycles Stage/Entity
Customer
Retailer
Distributor
Manufacturer
Supplier
Logistics
Types of logistics
Inbound logistics
Outbound logistics
Reverse logistics�
Innovations in supply chain
ABC analysis
ABC Analysis in inventory management works by dividing items into 3 categories
We’re going to use Sam’s Stationery business as the example:
Annual number of units sold (per item) x cost per unit
List your products in descending order, based on their annual consumption value
� � �RECENT ISSUES IN SUPPLY CHAIN MANAGEMENT
ISSUES
ROLE OF IT/COMPUTER IN SCM
Introduction
NEED OF IT
Information technology offers many opportunities for companies to cut cost and improve responsiveness to customer’s needs. Some of the positive points of IT enabled services are:
VARIOUS IT SOLUTIONS
RESULTS OF IT SOLUTION
Its been observed that the Indian automobile industry is booming and internet is being utilized in automobile industry in a big way.
Internet trying to interlink suppliers, manufacturers , wholesalers and retailers to have :
CONTIND……
CONTIND………
CONTIND….
c) Cost saving
d) Reduction of lead times
e) Improves product promotional activities
LIMITATION
BENCHMARKING
Benchmarking is the practice of being humble enough to admit that someone else is better at something, and being wise enough to learn how to match them and even surpass them at it.
OTHER DEFINITIONS-
THE CORE OF THE CURRENT INTERPRETATION OF BENCHMARKING IS:
Measurement
Comparison
Learning
Improvement
CONTIND….
BENCHMARKING MODEL
WHY THE BENCHMARKING IS REQUIRED IN THE BUSINESS-
TYPES OF BENCHMARKING
Internal
Competitive
Generic
Industry
CONTIND….
3. Industry benchmarking- if one analyses the trends and best practices that are prevalent in the industry and tries to imitate them in one’s organization then it is called industry benchmarking
4.Generic benchmarking- if one makes comparison between processes and operations with industries from other fields then it is called generic benchmarking.
BENCHMARKING METHDOLOGY
WALTERS MODEL (2003) OF BENCHMARKING
2. a) Find- a better performer
b) Collect- data on its operations
3. a) Compare- process
b) Find- performance gap
4. a) Reason- performance gap
b) look- ways to look overcome
5. a) Redesign- process
b) Establish- new performance goals
6. a)Implement- plans
b) Monitor- progress
OUTSOURCING IN SCM
CONTIND….
CONCEPT
This involves the following key decisions:
DECISIONS IN OUTSOURCING�
i) The business process route
ii) The product architecture route
WHAT IS CRM?�
CRM (CUSTOMER RELATIONSHIP MANAGEMENT)
CRM VS. SCM
CONCLUSION
Value addition in SCM- Concept of Demand management
THANKYOU
TRANSPORTATION IN LOGISTICS
Factors affecting Transportation Costs
Factors affecting Transportation Costs
Handling
handled and packed carefully.
Delivery Area
Inefficient Routes
Inefficient Schedules
Urgency
Vehicle Capacity
Distance