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�����SAPProduction Planning �& �Order Processing ���

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SAP Integration

R/3

Integrated Solution

Client / Server

Open Systems

Financial

Accounting

Controlling

Fixed Assets

Mgmt.

Project

System

Workflow

Industry

Solutions

Production

Planning

Sales &

Distribution

Materials

Mgmt.

Human

Resources

Plant

Maintenance

Quality

Mgmt.

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ABC of Enterprise systems

  • An enterprise system is build around an integrated database
  • A system, like SAP, contains tens of thousands data tables
  • When a user create, change or view data in the system, he or she performs a transaction
  • Data changed or created by one user can be exploited by all other users (ex. reporting, tracking, execution of orders, etc.)
  • All transactions are traceable, transactions can be reversed never erased

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User interface

  • Users interact with the enterprise system through transactions.
  • A large number of pre-programmed transactions exists in SAP
  • Each transaction has a transaction code – one can call a transaction if one knows the transaction code
  • The SAP menu allows to browse and find the desired transaction
  • One can create a user menu or a list of favourites with the commonly used transactions

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Reports and queries

  • Reports and queries are transactions that allow users to view existing data
  • A typical query is performed as follows:
    • In the first page of the transaction, you must enter the selection criteria for the query (ex. Company code, product code, etc.)
    • then, click on to execute the query.
    • A table containing the requested data will appear;
    • the display and layout can sometimes be modified

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Entering new data

  • Some transactions are designed to change or create new data (create forecast, release production order, change sale price, etc.)
  • The interface varies according to data required by the system
  • The system will not allow you to save information if all the required fields have not been completed
  • You must save/release/confirm before existing the transaction

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Other useful buttons

  • Use the navigation bottoms to go back or get out of a transaction
  • You can open up to sessions. Click on to open a new session
  • Delete , search , select all , view , enter .

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Type of master data

  • Material master
  • Business partners master
  • Production master
  • Sales master
  • Controlling master
  • Financial master
  • Human resources master

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Main master data : data model

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Change Prices for DC 10 and DC 12

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?

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Material Master

  • Material master data can be related to all organizational levels. General information of a material (description, number, base unit of measure) however has to be related to the highest level of organization - the client .

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Material Master - Views

  • Basic data
  • Classification
  • Sales: sales organization data
  • Sales: general/plant data
  • Sales text
  • Purchasing
  • Purchase order text
  • Forecasting

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Material Master - Views

  • MRP 1, 2, 3, 4
  • Work scheduling
  • Storage
  • Warehouse management
  • Quality management
  • Accounting
  • Costing

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Bill of Materials (BOM)

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Planning process

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Four steps

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1. Forecast sales

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Forecasting

Page 4-4

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2. Calculate requirements

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Calculate requirements

Page 4-5

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3. Convert purchase requisitions into POs

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Wait until the raw material is available

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4. Release production orders

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Understanding production order processing and execution

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Understanding production processing and execution

  • A planned order is a document created during the forecasting process. This document has no real consequence yet. It can be erased or changed.
  • A planned order can be released completed or partially into a production order.
  • A production order instructs the shop floor to proceed with production. It cannot be erased or changed
  • Release of the production order triggers the good movement of the raw material to the shop floor.
  • Once production is completed, the production confirmation confirms the consumption of the raw materials and the good movement of the finished products to the warehouse.

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Create planned orders

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Convert planned orders

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Raw materials are reserved

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Production is confirmed

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Inventories are changed accordingly

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Financial impact

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Production Process

Goods Issue

Shop Floor

Goods Receipt

Order Settlement