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blow molding

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Blow molding

Manufacturing process to make hollow plastic shapes, internal hollow is made with blowing gas (low pressure gas, ~less than 10atm)

(same method is used to make glass bottles)

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Types for blow molding

  1. Injection blow molding

  • Injection stretch blow molding

  • Extrusion blow molding

Type is decided how to make parisons.

Parison: preformed plastic shape to form a final product

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Injection blow molding

Premade parison using injection molding

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Parison preparation

Parison using injection mold

Blow molding

Hot parison method

Cold parison method

Direct continous process

Parison using injection mold

Blow molding

Stock

Production rate: Injection molding >> Blow molding

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Injection stretch blow molding

Mechanically stretching & blowing

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Single stage (hot parison method)

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Two stages (cold parison method)

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Single(hot parison) vs Two stages(cold parison)

Single(hot parison)

Two stages(cold parison)

-Energy efficient

-Longer production time

-Diversity in supply chain

-Energy inefficient

-Large quantity of products

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Extrusion blow molding

Parison: preformed plastic shape to form a final product

Extruder

Gas line

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Die

Hollow tube

Gas line

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Extrusion blow molding vs injection blow modling

Extrusion blow molding Injection blow modling

-Large product

-Delicate/complex product

-More hollow

-Process time is shorter

-Can make it stronger (using high quality of polymers)

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Multi-layered structures?

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Multi-layered blow molding

Extruder for extrusion blow molding

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Vinyl bag?

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Inflation without mold

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Reviews

Blow molding (by preparation of parisons)

-Injection blow molding

-Hot parison

-Cold parison

-Injection stretch blow molding (mechanical force+gas)

-Single stage (hot parison)

-Two stages (cold parison)

-Extrusion blow molding

-Multi-layered structure

-Inflation without molds