Constructed wetlands
for sustainable wastewater management
1st INTERNATIONAL SYMPOSIUM
“TOWARDS A NEW WATER MANAGEMENT MODEL”
5-9 August 2024 | Toluca
Prof Dr. Alexandros Stefanakis
Director, Laboratory of Environmental Engineering and Management,
School of Chemical and Environmental Engineering, Technical University of Crete, Greece
President, International Ecological Engineering Society, Switzerland
European Climate Pact Ambassador, European Commission, Belgium
Regional Coordinator for Africa & Middle East, Wetland Systems for Water Pollution Control, International Water Association
2019-today
School of Chemical and Environmental Engineering, Technical University of Crete, Greece
2023-today
President
International Ecological Engineering Society, Switzerland
2021-today
European Climate Pact Ambassador
European Commission, Brussels, Belgium
2019-today
Regional Coordinator for Africa & Middle East
Specialist Group “Wetland Systems for Water Pollution Control”
International Water Association
Prof Dr Alexandros Stefanakis, Constructed Wetlands Expert
City of Chania, Island of Crete, Greece�
Europe
Greece
Technical University of Crete, Chania, Greece
Daedalus building wings
partner University of the
European University on Responsible Consumption and Production
Laboratory of Environmental Engineering and Management
Research topics and design services
Established in 1992
Director: Prof. Alex Stefanakis since 2022
Indoor (250 m²) and outdoor (500 m²) facilities
www.leem.tuc.gr
8 International/EU- & 4 national projects
Collaborations & Funding bodies
https://iees.ch
International Ecological Engineering Society
An international network of Ecological Engineering enthusiasts
Ecological Engineering integrates ecological principles, processes and organisms with existing engineering practice to a holistic approach for a new circular problem solving.
An ecology-inspired approach to engineering
1993
1998
2007
2010
2023
Nature based solutions – Ecological Engineering
→ increases the exposure and direct connection with nature → reduces stress, improves cognitive function and creativity
→ improves our well-being
Nature-based solutions (NBS)
Nature based solutions – Ecological Engineering
Nature based solutions for a circular city
Nature based solutions for a circular city and sustainable water management
Current scheme of water management in cities
Sustainable water management in cities integrating NBS
Wastewater treatment: established solutions
- high area demands (10-15 m2/pe)
- old solution: no high treatment levels
- anaerobic processes, issues with mosquitoes, odours etc.
- high costs, especially for operation
- high energy consumption / use of chemicals
- general lack of awareness for its limited lifetime
- need for re-investment after 5-10 years
- OPEX usually not considered
New solutions are needed!
Constructed Wetlands:
The Green solution in the water and wastewater sector
Modern ecological engineering solutions
Constructed Wetlands for wastewater treatment
designed to mimic the functions of natural wetlands BUT under
controlled conditions
+ cost effective / reduced capital costs
+ green and sustainable
An alternative approach than conventional/mechanical technologies
Naturally occurring pollutant removal processes
Services of wetland technology
Modern ecological engineering solutions
Constructed Wetlands processes
Wetlands
effectively remove:
Evapotranspiration
Biological
Chemical
Physical
Impermeable Layer
Influent
Effluent
O2 Transfer
Stefanakis et al., 2014. Vertical Flow Constructed Wetlands. Elsevier Publishing
Source: Orbicon, ARM
Sludge Treatment Wetland
Aerated Wetland
Horizontal subsurface flow Constructed Wetland
Vertical flow Constructed Wetland
Surface flow Constructed Wetland
Floating Treatment Wetland
Modern ecological engineering solutions
Constructed Wetlands types and designs
Data from the continuous monitoring of the wetlands 🡪 development of an advanced design approach: the PkC* model. The required wetland area is calculated using the following equation:
A = the surface area of the bed (m²),
Qi = influent flow rate (m³/d)
Ci = inlet concentration (mg/L),
Co = outlet concentration (mg/L),
C* = background concentration (mg/L)
P = apparent number of tanks‐in‐series (TIS) (-)
h = wetland water depth (m)
kA = modified first‐order areal rate coefficient (1/d),
kV = modified first‐order volumetric rate coefficient (1/d)
Modern ecological engineering solutions
Constructed Wetlands design advances
Modern ecological engineering solutions
Constructed Wetlands within a resource-oriented, circular economy paradigm
Performance Criterion | Constructed Wetlands | Mechanical WWTP |
Land area requirement | Moderate | Low |
Capital cost | Moderate | Moderate |
Operation and maintenance cost | Low | High |
Electricity demand | 0 – 0.12 kWh/m³ | 1.2-6.0 kWh/m³ |
Life expectancy of main components | 25-30 years | 6-10 years |
Need for professional technician to operate | No | Yes |
Ability to handle load fluctuations | Good | Poor |
Sludge treatment integrated. | Yes | No |
Mosquitos and bad odour | No | Potentially |
Downtime due to e.g. failure, repair | None | To be expected |
Climate change impact | Positive (carbon sink) | Negative |
Aesthetic appeal | High | Low |
Biodiversity enhancement | Yes | No |
Corporate Social Responsibility Value | High | Low |
Modern ecological engineering solutions
Constructed Wetlands within a resource-oriented, circular economy paradigm
Constructed Wetland (CW) systems design today focuses on new goals:
Water reuse
Nutrient recovery
Energy production
Ecosystem services
Constructed Wetlands:
Examples and case studies
Municipal wastewater treatment and reuse (Oman)
Planting
1 month after planting
No separate sludge handling!
Compliance with effluent Std B
TSS<10 mg/L ΒΟD5<5 mg/L TN <25 mg/L
Stefanakis, 2020. Water journal, doi:10.3390/w12061665
oasis in the desert!
Today
Reuse irrigation field
Municipal wastewater treatment and reuse (Oman)
1st-stage VFCW
2nd-stage VFCW
Municipal wastewater treatment and reuse (Oman)
2-stages Vertical Flow CW
Design modifications for irrigation standards
Municipal wastewater treatment and reuse (Oman)
Petersfield WWTP
20,000 pe
4750 m³/day
→1250 m³/day to AVFCW
Municipal wastewater treatment and reuse (England)
Effluent fulfils the legal criteria for environmental discharge and reuse, without a final disinfection step.
The superior efficiency of aerated CW in microbiological contamination removal compared to passive systems is demonstrated for the first time.
Municipal wastewater treatment and reuse (England)
Constructed Wetlands: how much area is needed
0.5-3 m²/pe (depending on design, type, climate…)
[lagoons > 7 m²/pe
activated sludge: 0.2-0.5 m²/pe]
passive CW: 6-7%
aerated CW: 10-15%
of the energy demand of a traditional activated sludge plant
29 m²
150 m²
81 m²
88 m²
148 m²
16.5 m³/day
Effluent from 150 pe
Total area demand: 2.2 m²/pe
mixed effluent: hotel, restaurant, brewery
Mixed effluent: domestic & industrial wastewater (Czech Republic)
Mixed effluent: domestic & industrial wastewater (Czech Republic)
Irrigation with treated effluent & well water
tomatoes (Solanum lycopersicum L.)
potatoes (Solanum tuberosum)
lettuces (Lactuca sativa L.)
irrigation field of 50 m2
E. coli: 15-47 CFU/mL (outflow)
Intestinal enterococci: 1.6 CFU/mL (outflow)
Total Coliform: 73 CFU/mL (outflow)
Mixed effluent: domestic & industrial wastewater (Czech Republic)
Tomatoes
First year: similar production, total harvested yield > 4% higher in the WW field.
Second year: harvested yield > 133% in the WW field, average weight > 31.6% higher
Higher crop yield when irrigated with treated effluent
Potatoes
total yield of biomass > 4 times higher in the WW field
average weight > 76% higher in the WW field
Lettuces
lettuce yield > 104% higher yield in the WW field
average plant weight > 107% in the WW field
Industrial wastewater: glass manufacturing industry (Iran)
Safety Glass Khorasan (SGK): Glass manufacturing industry, Mashhad, Iran
Freshwater consumption (30 m³/day)
Wastewater
(10 m³/day)
Collection tank
CO2
$
Glass industry
$
PREVIOUS EFFLUENT MANAGEMENT STRATEGY
WWTP
Solution needed to
⮊ Constructed Wetland
1st step
pilot-scale unit for performance investigation, design verification and operation parameters optimization
2nd step
upscaling, full-scale unit construction
Before
pilot
After
Gholipour et al, 2020. Chemosphere journal
Industrial wastewater: glass manufacturing industry (Iran)
NEW EFFLUENT MANAGEMENT STRATEGY
Wastewater (10 m³/day)
Constructed Wetland
Glass industry
🡫35%
Effluent recycling
Freshwater consumption (20 m³/day)
Industrial wastewater: glass manufacturing industry (Iran)
Municipal wastewater treatment and reuse - large scale (Saudi Arabia)
Municipal wastewater treatment and reuse - large scale (Saudi Arabia)
Municipal wastewater treatment and reuse - large scale (Saudi Arabia)
Municipal sludge dewatering in Constructed Wetlands
BUT
Municipal sludge dewatering in Constructed Wetlands (Germany)
Fresh sludge applied on the surface
Residual sludge removal from the bed – compost type, use as fertilizer (facility in Germany)
Municipal sludge dewatering in Constructed Wetlands (Oman)
5-Star Resort, Six Senses Zighy Bay, Dibba
Municipal sludge dewatering in Constructed Wetlands (Oman)
Municipal sludge dewatering in Constructed Wetlands (Saudi Arabia)
area of 2 hectares
Municipal sludge dewatering in Constructed Wetlands (Saudi Arabia)
Effluent & raw wastewater treatment (Mexico)
Two parallel lines
first-stage VFCW: 9500 m².
Each VFCW in both treatment trains is followed by a SFCW system of 7500 m²
Effluent & raw wastewater treatment (Mexico)
Effluent & raw wastewater treatment (Mexico)
Effluent & raw wastewater treatment (Mexico)
Master plan
Wetland systems 100 hectares
~80.000 m³/d
Effluent & raw wastewater treatment (Mexico)
Master plan
Wetland systems 100 hectares
~80.000 m³/d
Effluent & raw wastewater treatment (Mexico)
Master plan
Wetland systems 100 hectares
~80.000 m³/d
Effluent & raw wastewater treatment (Mexico)
before
after
Mine drainage treatment (Brazil)
polymetallic mine and concentrate processing facility: proven reserves of Zn, Pb, Cu, Ag, Au
Process water: approx. 1.500 m³/h,
Stormwater wetlands: rain-driven systems
5 wetland systems: total flow > 100,000 m³/d
main elements that usually exceed the maximum concentration permitted by federal legislation: SO42-, F-, Al3+, As, Ba, Ca2+, Cd2+, Cr2+, Cu2+, Fe, K+, Pb2+, Mg2+, Mn4+, and Zn2+.
Inlet
Pond
pre-treatment
SFCW
HSFCW
Outlet
pond
Effluent
pond
Mine drainage treatment (Brazil)
WETLANDS |
| SEDIMENTATION BASIN | ||||||
| ||||||||
Waste Heap Runoff | ID | Description | Design flow (m³/s) | Area (m²) | % Wetlands area in relation to the contribution basin area | ID | Sedimentation basin area (m²) | Sedimentation rate (m³/ha.year) |
0290-WET-001 | Run of Mine (stockpile) | 1.49 | 8.480 | 19 | 0290-WET-001 | 1272,00 | 200 | |
0290-WET-002 | Streets / roads + Administrative buildings | 6.10 | 19.975 | 16 | 0290-WET-002 | 2996,25 | 30 | |
0301-WET-001A | Waste tailings stack (Pile 1) | 3.39 | 21.128 | 37 | 0301-WET-001A | 3169,20 | 400 | |
0301-WET-001B | 6.27 | 46.580 | 45 | 0301-WET-001B | 6987,00 | 400 | ||
0301-WET-001C | 1.63 | 5.605 | 21 | 0301-WET-001C | 840,75 | 400 | ||
TOTAL | 11.29 | 73.313 | 39 | TOTAL | 10996,95 | 400 | ||
0303-WET-001 | Pile of barren mining (Pile 2) | 2.37 | 20.471 | - | 0303-WET-001 | 3070,65 | 400 | |
Processing plant | 0411-WET-001 | Wastewater from ore processing plant | 1408 m³/hr | 39.613 | | 0411-WET-001 | | |
161,852m²
16 hectares
29,336 m²
2.9 hectares
Mine drainage treatment (Brazil)
Mine drainage treatment (Brazil)
Mine drainage treatment (Brazil)
Mine drainage treatment (Brazil)
Groundwater remediation (Germany)
Leuna, Germany: Industrial mega-site history
during WWII: (approx. 80,000 bombs)
Large-scale soil and groundwater contamination
Leuna, Germany: Industrial mega-site history
Wolfen
Bitterfeld
Greppin
Quaternary aquifer
Wolfen
Bitterfeld
Greppin
Tertiary aquifer
Groundwater flow direction
> 200 mill. m3 contaminated groundwater
The legacy… scale 10 km x 10 km x 80 m
Average:
Benzene = 20,000 µg/L
MTBE = 3,000 µg/L
Ammonium = 45 mg/L
Groundwater remediation (Germany)
Organic compounds in a single groundwater sample!
Groundwater remediation (Germany)
Solution (?) – established technology (hi-tech)
Groundwater remediation (Germany)
Solution – Innovative technologies (eco-tech): First phase: experimental facility
2002: Isolation and identification of MTBE- degraders
2007: Construction of the research site Leuna
2011: Construction of the technical pilot module
2014: Full scale implementation
Groundwater remediation (Germany)
M D V V
MITTELDEUTSCHE
VERMÖGENSVERWALTUNGS-
GESELLSCHAFT MBH
Groundwater remediation (Germany)
Official opening day June 2014
| Ecotech | Hightech |
Energy (€/year) | 7,500 | 106,000 |
Total operation costs (€/year) | 78,000 | 500,000 |
Cost savings in 5 years ~ 2 million €
Research investment 1.5 mil €
Groundwater remediation (Germany)
Effluent polishing and restoration (Saudi Arabia)
SWTP ≈ 127,000 m3/d
IWTP ≈ 85,000 m3/d
Effluent polishing and restoration (Saudi Arabia)
Effluent polishing and restoration (Saudi Arabia)
Effluent polishing and restoration (Saudi Arabia)
Oil Field Produced Water:
Nimr oilfield, Sultanate of Oman
🡪 energy and OPEX intensive
TDS = 7,000 ppm
Oil in Water = 280-450 ppm
Deep Well Disposal
environmentally undesirable
operationally energy intensive
Goal: To replace deep disposal wells with a reliable, environmentally-sound alternative
Oily produced water treatment and reuse (Oman)
~65% of produced water generated at the Nimr Oilfield (275,000 m3/day) is treated in this facility (half of the daily water consumption in Oman’s capital)!
Phase 1 & Phase 2
Phase 2 Exp.
Phase 3
Phase 1
Dec 2010
45,000 m 3/day
Phase 2
Sep 2012
95,000 m 3/day
Phase 2 exp.
Jan 2015
115,000 m 3/day
Phase 3
May 2019
175,000 m 3/day
Oily produced water treatment and reuse (Oman)
Constructed Wetlands
490 hectares
(4.9 million m²)
Evaporation ponds & salt-works
780 hectares
(7.8 million m²)
treatment capacity:
175,000 m³/day
Oily produced water treatment and reuse (Oman)
Constructed Wetlands
490 hectares
(4.9 million m²)
Evaporation ponds & salt-works
780 hectares
(7.8 million m²)
treatment capacity:
175,000 m³/day
Oily produced water treatment and reuse (Oman)
Constructed Wetlands
490 hectares
(4.9 million m²)
Evaporation ponds & salt-works
780 hectares
(7.8 million m²)
treatment capacity:
175,000 m³/day
1200 football fields
Oily produced water treatment and reuse (Oman)
Treatment of 175,000 m³/d produced water
Turn-Over Point
Surface Flow Constructed Wetlands
Evaporation Ponds
Crude oil
Produced Water from PDO
> 85% oil recovery
> 400 bbl/day oil
Reuse
Oily produced water treatment and reuse (Oman)
Phragmites Typha Schoenoplectus Cyperus Juncus
Oily produced water treatment and reuse (Oman)
…to this!
(Wetland outflow)
From this…
(Wetland inflow)
Total Petroleum Hydrocarbons < 0.5 ppm (99% removal)
Inflow Water Analysis | |||
Parameter | Unit | Average | Stdev |
Total Dissolved Solids | mg/L | 6810 | 648 |
Electrical Conductivity | μs/cm | 13,073 | 1,045 |
pH | - | 7.55 | 0.07 |
Temperature | (°C) | 23.65 | 0.49 |
Chloride as Cl w | mg/L | 3991.0 | 493.3 |
Suspended Solids w | mg/L | 18.9 | 21.2 |
Oil in Water | mg/L | 280 | 150 |
BOD | mg/L | 15.7 | 14.7 |
COD | mg/L | 121.6 | 93.0 |
Total Nitrogen | mg/L | 2.46 | 1.66 |
Ammonia Nitrogen | mg/L | 1.30 | 0.93 |
Total Phosphorus | mg/L | 0.03 | 0.03 |
Boron B (Dissolved) | mg/L | 4.5 | 1.2 |
Total SO4 (Dissolved) | mg/L | 488 | 773 |
Ca (Dissolved) | mg/L | 96.4 | 31.3 |
Mg (Dissolved) | mg/L | 41.1 | 43.0 |
Na (Dissolved) | mg/L | 2580 | 651 |
K (Dissolved) | mg/L | 39.7 | 10.9 |
Zn (Total) | mg/L | 1.38 | 6.77 |
Br | mg/L | 13.0 | 7.6 |
Ba (Dissolved) | mg/L | 22.7 | 111.7 |
Li (Dissolved) | mg/L | 0.16 | 0.10 |
Fe (Dissolved) | mg/L | 0.24 | 0.22 |
Mn (Total) | mg/L | 0.18 | 0.20 |
More than 85% of the oil is recovered at the front-end using hydrocyclones and skimmers
INFLOW
- OiW : on the average close to 350 mg/L
- TDS close to 7,000 mg/L
- low nutrients concentration
- BOD5 always very low (around <50 mg/L)
- COD/BOD ratio in the wetland system: 8-10
Oily produced water treatment and reuse (Oman)
Carbon Footprint and Energy Efficiency
| Energy Consumption [kWh/m3] | CO2 emissions over 20 years operation |
Deep well injection | Up to 4.0 | 3,200,000 MWh 1,700,00 t CO2 |
Mechanical Wastewater Treatment Plant | 0.8 - 1.0 | 700,000 MWh 390,000 t CO2 |
Wetland | < 0.1 | 4,000 MWh 2,150 t CO2 |
Oily produced water treatment and reuse (Oman)
Solar farm
Market value
↓CO2
↓CO2
Water conservation
Closing materials cycle
↓CO2
Aquaculture
Constructed Wetlands
Treated effluent
Biosaline agriculture
Desalination
Date palms
Fodder
Reeds biomass
Operations
Compost
Biogas
R&D
R&D
R&D
R&D
R&D
Offset of emissions 🡪
R&D
DWD
- biofuel
- wood
R&D
Hydroponics 🡪 fodder
Applying the circular water economy
Oily produced water treatment and reuse (Oman)
Reuse in agriculture
2015 – 2019: 4 years research project
Next generation hydroponic grow unit tested to provide a daily supply of fresh fodder (barley)
Oily produced water treatment and reuse (Oman)
2015 – 2019: 4 years research project
220,000 m² irrigation field
different water salinities and irrigation methods
🡪 Salicornia, Ricinus communis under monitoring
Oily produced water treatment and reuse (Oman)
Oily produced water treatment and reuse (Oman)
“Aviation is one of the fastest growing sources of greenhouse gas emissions”
“The industry has promised carbon neutral growth by 2050 – to be met by biofuels”
Industry Aim:
By 2025 - 5 million tonnes of biofuel
By 2050 - 285 million tonnes (50% of the world’s aviation fuel needs)
285 million tons = 3 x current biofuel world production!
There is no facility dedicated to production of biofuels for the aviation industry.
A man-made valuable habitat for migratory and resident birds and other wildlife
> 130 different bird species in and around the wetland cells and ponds have been identified
🡪 a new, attractive island refuge in the desert for birds migrating between Asia and Africa
Cooling effect on the surrounding environment regulating the microclimate
Oily produced water treatment and reuse (Oman)
Conclusions – key message!
reuse in agriculture / recycling in the industry / environmental restoration
GRACIAS POR SU ATENCIÓN
Asst. Prof. Dr. Alexandros Stefanakis
Technical University of Crete, Greece
International Ecological Engineering Society
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Topic title, font size 36
Constructed wetlands vs conventional technologies
1. Case study (KSA): lagoons remediation
Raw wastewater design flow rate:
MBR: 1000 m³/day,
CW: 1300 m³/day
MBR: re-investment after ~10 years (end of membranes lifetime)
CWs: lifetime prolonged up to 20 years
CW: 31% lower Capital Investment than MBR
Influent BOD 200 ppm
Lagoon sludge treatment: CW = included,
MBR = not included
Topic title, font size 36
Constructed wetlands vs conventional technologies
1. Case study (KSA): lagoons remediation
CW: 31% lower Capital Investment and
41% lower Operational Costs
Topic title, font size 36
Constructed wetlands vs conventional technologies
2. Case study (USA): manufacturing Industry (1500 m³/d)
CW: 31% lower Capital Investment and
90% lower Operational Costs
Topic title, font size 36
Constructed wetlands concept for Iraq: Al-Afra village
Pump station with screens
1st Stage Vertical Flow Constructed Wetland (with sludge mineralization)
1200 m²
Chlorination tank
2nd Stage Horizontal Subsurface Flow Constructed Wetland
1100 m²
Treated Effluent reuse
Gravity flow
800 pe
160 m³/day
Topic title, font size 36
Potential for Constructed wetlands in Iraq
Topic title, font size 36
Potential for Constructed wetlands in Iraq
Diyala
Topic title, font size 36
Potential for Constructed wetlands in Iraq
Al-Afra Village/ Al-Dhelimia