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Goals:
To increase the level of knowledge in the field of industrial safety at hazardous production facilities and knowledge of legislative base of Kazakhstan
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The Law of the Republic of Kazakhstan dated April 11, 2014 № 188-V "On civil protection"
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This Law regulates the public relations arising in the course of actions for civil protection, and is aimed at the prevention and elimination of natural and man-made disasters and their consequences, emergency medical and psychological assistance to populations in the emergency area, provision of fire and industrial safety and defines the main objectives, organizational principles and functioning of civil defense of the Republic of Kazakhstan, formation, storage and use of state material reserves, the organization and activities of rescue services and units.
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Civil protection - national set of activities carried out in peacetime and wartime, aimed at the prevention and elimination of natural and man-made disasters and their consequences, the organization and management of civil defense, emergency medical and psychological assistance to populations in the emergency area, including an event for fire and safety, building, storage and use of state material reserves;
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Legislation of the Republic of Kazakhstan on civil protection based on the Constitution of the Republic of Kazakhstan,
It consists of this Law and other normative legal acts of the Republic of Kazakhstan.
Chapter 2. STATE SYSTEM OF CIVIL PROTECTION
Article 3. The main objectives and principles of the civil protection
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forecast of the threat of an emergency, and (or) quickly in an emergency;
Chapter 2. STATE SYSTEM OF CIVIL PROTECTION
Article 3. The main objectives and principles of the civil protection
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Chapter 2. STATE SYSTEM OF CIVIL PROTECTION
Article 3. The main objectives and principles of the civil protection
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defense and emergency rescue and emergency operations;
Chapter 2. STATE SYSTEM OF CIVIL PROTECTION
Article 4. The State System of Civil Protection
1. State system of civil protection consists of the territorial and sectoral subsystems.
Local subsystems are created at the provincial, city and district levels for the prevention and elimination of emergencies and their consequences, the implementation of civil defense activities within their territories and consist of units of the respective administrative-territorial division of these territories.
Industry subsystems are central executive bodies for the organization of the implementation of civil protection measures within its competence.
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State system of civil protection has three levels:
Republican
Territorial
Object
Object
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Republican
Territorial
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SECTION 6. ENFORCEMENT FIRE AND INDUSTRIAL SAFETY Chapter 12. FIRE SAFETY
Article 59. Bodies of state fire service
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SECTION 6. ENFORCEMENT FIRE AND INDUSTRIAL SAFETY Chapter 12. FIRE SAFETY
Article 62. The Development and implementation of fire safety measures
The fire safety measures are developed in accordance with the legislation of the Republic of Kazakhstan, as well as by analyzing the causes of fires and the experience to deal with them, evaluation of fire hazard substances, materials, processes, products, structures, buildings and facilities.
Development and implementation of fire safety measures for enterprises, buildings and other facilities, including in their design, should be required to provide solutions to ensure safe evacuation of people in fires.
For production facilities in mandatory fire suppression plans are providing solutions to ensure human security.
Putting out fires is an action aimed at:
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elimination of fire
save people
property of individuals legal entities
Explosion - and fire properties of materials depend on their co-aggregate state
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gaseous
liquid
solid
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Combustion temperature - the temperature of this reaction product mixture in combustion without heat loss. It depends on the nature and concentration of the combustible gas in the mixture. The highest temperature of combustion gases for most of 1600 - 2000 ° C.
Normal flame propagation velocity depends on the nature of the gas and its concentration in the mixture.
For most normal combustible gas flame speed is between 0.3 - 0.8 m / s.
Causes of fires and electrocution for their prevention measures.
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The most common cause of the fire becomes a short circuit in the electrical system.
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Classification of fire risk areas
Types of fire works
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For hot work includes manufacturing operations with the use of open flames, sparking and heating to a temperature that could cause ignition of materials and constructions (electric welding, gas welding, soldering, mechanical processing of metal with sparks, etc.).
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Fire Safety Requirements for escape routes
Evacuation of people - a forced process of movement of people from areas where there is a possibility of exposure to fire hazards.
Emergency exit - exit, leading to a safe area in case of fire.
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Requirements for the evacuation plan in case of fire: The evacuation plan should include:
Evacuation Plan hang indoors at
responsible for the establishment of the duty, as well as from duty on the floors, buildings, sites.
Dimensions evacuation plans are selected, at least:
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Fire extinguisher - a technical device intended to extinguish fires in the initial stage of their occurrence. In the initial stage of a fire extinguisher can save lives and property when you want to put out a small fire or spread of fire to keep firefighters arrived. However, they are useless to extinguish a large fire.
Fire extinguishers are divided into the following types
Foam
Powder
Carbon dioxide
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Firefighter hand tools and fire-fighting equipment.
Primary fire extinguishing means (CAP) - the tools and materials used for fire-fighting, effective in the initial stages of a fire.
On the stands of fire and fire boards located fireman tools - crowbars, shovels, brush hooks, hooks, axes, and so forth.
SECTION 6. ENFORCEMENT FIRE AND INDUSTRIAL SAFETY Chapter 12. FIRE SAFETY
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Article 63. Putting out fires
The order to attract the state fire service to extinguish fires in the body of the objects of national security and defense of the Republic of Kazakhstan, air, inland waterway and rail transport, the State Forest Fund is governed by agreements between the competent authority and the relevant authorities.
Extinguishing wildfires and fires in settlements in which no units of the state fire service, carried out by local executive authorities in the respective territory.
SECTION 6. ENFORCEMENT FIRE AND INDUSTRIAL SAFETY Chapter 12. FIRE SAFETY
Article 63. Putting out fires
The head of the authorized body is a senior operational commander in respect of all fire-fighting services. Heads of state fire service authorities in regions, cities of republican significance, the capital, regions, cities of regional importance are senior operational chiefs in respect of the fire service located in their respective territories.
3. The procedure for the use of forces and means belonging to the fire service garrison determined timetable Departure fire service units of the garrison and the rural areas - up involvement of forces and means to put out fires.
To call the Fire Service units in the telephone network of settlements established by a single number "101" and "112".
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SECTION 6. ENFORCEMENT FIRE AND INDUSTRIAL SAFETY Chapter 12. FIRE SAFETY
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Article 63. Putting out fires
vehicles and other material and technical means;
SECTION 6. ENFORCEMENT FIRE AND INDUSTRIAL SAFETY Chapter 12. FIRE SAFETY
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Article 63. Putting out fires
5. Manual fire extinguishing implemented arrived at the fire a senior officer of the fire service garrison
Employees of the state fire service to extinguish fires have the right to:
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Unimpeded access to the territory, in the home and other premises on land owned by individuals and legal entities, for the adoption of measures aimed at saving the people of the rescue operations, except for buildings, land plots occupied by diplomatic missions, consular institutions of foreign States as well as representatives of international organizations, to ensure the personal safety of citizens during fires for the adoption of measures aimed at saving them, preventing the spread of fire and fire fighting;
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Employees of the state fire service to extinguish fires have the right to:
Reveals where appropriate, closed the doors, windows, roof and building envelope for measures aimed at preventing the spread of fire and fire fighting
Material damage caused by fire-fighting,
shall be compensated in accordance with the procedure established by the legislation of the Republic of Kazakhstan. Staff and volunteer fire services Fire lawfully acting to extinguish the fire, exempt from compensation for damages.
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Article 65. Fire safety requirements for the design, construction, reconstruction and production of objects of technical regulation in the field of fire safety
In the design, construction, reconstruction and production in the field of fire safety technical regulation facilities must comply with the requirements for:
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Article 66. Fire safety requirements during operation, storage, transportation, use and disposal of
property and technical regulations in the field of fire safety
In operation, storage, transportation, use and implementation of fire safety technical regulation facilities must comply with the requirements for:
permanent stay of attendants;
The objects of technical regulation in the field of fire safety are the products and (or) the processes of its life cycle.
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Article 64. Technical regulations and conformity assessment in the field of fire safety Objects
Confirmation of the objects of technical regulation in the field of fire safety is carried out in accordance with the legislation of the Republic of Kazakhstan in the field of technical regulation.
Law of the Republic of Kazakhstan dated November 9, 2004 № 603-II "On Technical Regulation"
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Chapter 13. Non-state Fire Service
VOLUNTARY FIRE AND FORMATION
Article 67. Non Fire Service
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Chapter 13. Non-state Fire Service
VOLUNTARY FIRE AND FORMATION
Article 67. Non Fire Service
They can not be employed in the non-state fire service persons found sick with alcoholism, drug addiction and substance abuse, and are registered in health care organizations, recognized unusable due to a mental disorder, according to the procedure established by the laws of the Republic of Kazakhstan.
Non Fire Service is required to provide their employees with uniforms and special fire-fighting equipment according to the standards established for the state fire service.
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Chapter 13. Non-state Fire Service
VOLUNTARY FIRE AND FORMATION
Article 68. Voluntary fire formation
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Chapter 13. Non-state Fire Service
VOLUNTARY FIRE AND FORMATION
Article 68. Voluntary fire formation
3. Voluntary fire completed the formation of volunteer fire.
The volunteer fire are made on a voluntary basis in the individual citizens, capable in their professional and moral qualities, as well as for health reasons to perform duties related to the prevention and (or) putting out fires.
Citizens, adopted voluntary firefighters are registered in the register of voluntary fire maintained by the voluntary fire formation and pass initial training in specialized training centers.
The training program for volunteer firefighters shall be approved by the authorized body.
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Chapter 13. Non-state Fire Service VOLUNTARY FIRE AND FORMATION
Article 68. Voluntary fire formation
7. In the event of voluntary firefighters in attendance severe injury, trauma, wound, contusion, diseases with proof disability without establishing disability he is paid a lump sum of not less than the annual salary.
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Chapter 14: Industrial Safety
Article 69. Industrial Safety
1. Industrial Safety aimed at compliance with industrial safety requirements established in the technical regulations, the rules of industrial safety, instructions and other normative legal acts of the Republic of Kazakhstan.
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Chapter 14: Industrial Safety Article 69. Industrial Safety
safety requirements;
Hazardous production facilities
Hazardous production facilities are enterprises or shops, sites, platforms, and other facilities, in which:
2) equipment operating under excessive pressure
4) obtained melts of ferrous and
non-ferrous metals and alloys based on these melts
3) uses permanently installed lifting devices
1) hazardous substances
5) mining operation is underway and work on enrichment of
minerals
6) produced combustible dust in
storage, processing or use of vegetable raw materials
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Chapter 14: Industrial Safety
Article 70. Signs of hazardous production facilities
Signs of hazardous production facilities are:
production, use, recycling, education, storage, transportation, destruction of at least one of the following hazardous substances:
a source of ionizing radiation flammable substance - gas explosive
flammable substance - liquid, gas capable of spontaneous combustion oxidizing agents - agents
toxic substances
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Sources of ionizing radiation - radioactive material, devices or devices containing radioactive materials, as well as cell phones or devices that emit, or capable of emitting ionizing radiation;
The group of potential industrial sources of ionizing radiation are companies producing, processing and production of fissile materials and artificial radioactive substances (nuclear industry enterprises): uranium mines, hydrometallurgical plants for the production of enriched uranium and purification of uranium concentrates, plants for the production of nuclear fuel.
February 19, 2007 IAEA and ISO
New sign
Old sign
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Dosimeter - a device for measuring the effective dose of ionizing radiation or power for a certain period of
time. The measurement itself is called dosimetry.
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Professional. In addition to measuring the radiation dose can be measured radionuclide activity in any sample: subject, liquid gas, etc. Dosimeters radiometers can measure flux density of ionizing radiation for checking different items for radioactivity or evaluation of the radiation situation in the field... Modern professional dosimeter-radiometer allow the character and energy of the radiation spectrum immediately issue a conclusion about what the isotope emits.
Domestic. Relatively inexpensive personal dosimeters, which measure the dose rate of ionizing radiation at the household level with low accuracy of measurement - to check the food, building materials, radiation environment at home, etc. Personal dosimeters are generally characterized by the following parameters.
Types of detected radiation - only gamma or gamma and beta rigid, very rarely even and soft beta and alpha. Type detection unit of ionizing radiation - in the cheapest indicators used special diode in the high-quality dosimeter-radiometer average level is used one or more gas-discharge counters, in the most expensive household dosimeters can be used scintillation crystal / plastic, as well as a separate sensor for detecting alpha and soft beta radiation; counters discharge amount varies from 1 to 4. Placement of the detection unit - usually built. Availability of digital display from a simple LED to a color LCD display. The presence of a sound indicator: from simple speaker-Tweeters to pronounce possible indications voice. Measurement time - from 3 to 40 seconds. Measuring range is relatively small. Small dimensions and weight.
Individual. It shows the accumulated dose.
Industrial. Set next to the objects such as nuclear power plants, for continuous monitoring of radiation situation.
Military. Designed for use in war, in particular, to work in a nuclear explosion occurred
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The regulations of Industrial Safety while exposure to the source of ionizing radiation
Approved by the order of
the Ministry of Investments and Developments of the Republic of Kazakhstan
dated December 26, 2014 № 301
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In order to ensure industrial safety in the handling of sources of ionizing radiation at hazardous production facilities, is necessary to ensure :
in the controlled areas of emissions and discharges of radioactive materials ;
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? 8) admission to work with sources of ionizing radiation of officials and staff who have received training and have access to work;
of accidents, incidents and their consequences ;
? 12) in the case of accidents and incidents timely information to the state body authorized to exercise control in the field of civil protection.
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radiation in excess of the limits of radiation doses ;
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10. The annual effective dose of personnel exposure due to normal use of man-made sources of ionizing radiation must not exceed basic dose limits specified in Annex 1 to this Regulation.
Regulated values | The dosage ranges | |
Personal of group A | People | |
Effective dose | 20 mSv per year on average over any consecutive 5 years but not more than 50 mSv per year | 1 mSv per year on average over any consecutive 5 years but not more than 5 mSv per year |
The equivalent dose per year: | 150 mSv | 15 mSv |
the lens of the eye | 500 mSv | 50 mSv |
skin | 500 mSv | 50 mSv |
hands and feet | | |
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Individual control of personnel exposure, depending on the nature of the work
How can radiation enter the body? The human body responds to radiation, rather than to its source. Those sources of radiation, which are radioactive substances can penetrate into the body with food and water (through the intestine), the lungs (by breathing) and to a minor extent, through the skin, as well as medical diagnostic radioisotope. In this case we speak about the internal training. In addition, a person may be exposed to external radiation from the radiation source that is outside his body. Internal exposure is much more dangerous than external.
Flammable substances - gas which is under normal pressure and air mixture becomes
flammable and a boiling point under normal pressure is 20 degrees Celsius or below;
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Boiling point, boiling point - the temperature at which the fluid boils under constant pressure.
Tank-trucks for the transport of flammable and combustible materials must be stored in the open air under the eaves or in isolated areas of land one-storey garages with direct exit to the outside and equipped with forced ventilation, explosion-proof performance.
All equipment (vessels, pumps, pipes, etc.) Containing combustible substance should be so manufactured and operated as to prevent leakage, which can form a flammable environment.
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Gas | Boiling Point, ° C |
Nitrogen | -196 |
Ammonia | -36 |
Argon | -185,9 |
Hydrogen bromide | -66,7 |
Butadiene | -4,47 |
Butane (normal) | -0,5 |
Hydrogen | -252,8 |
Air | -192 |
Helium | -268,93 |
Chlorine dioxide, ClO2 | 11 |
Isobutane | -11,7 |
Oxygen | -183 |
Krypton | -153,2 |
Gas | Boiling Point, ° C |
Xenon | -108,1 |
Neon | -246 |
Radon | -61,9 |
Hydrogen sulfide | -60,3 |
Carbon monoxide | -191,5 |
Fluorine | -188,13 |
Chlorine | -34,1 |
Hydrogen chloride | 85,1 |
Cyanogen chloride, ClCN | 12,8 |
Cyan, C2N2 | -21,15 |
Cyclopropane | 32,8 |
Explosive - a substance that in certain kinds of external influences capable of rapid self-
propagating chemical conversion with the heat and the formation of gases;
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According to the physical condition:
Explosives are widely used in industry for various blasting.
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Combustible - liquid, gas capable of spontaneous combustion and ignite from the ignition source and independently burn after its removal;
Burning - a chemical oxidation reaction is accompanied by the release of large amounts of heat and usually glow. The oxidant in the combustion process can be oxygen, and chlorine, bromine and other substances
The air contains about 21% oxygen. The combustion of most substances becomes impossible when the oxygen content of the air is reduced to 14-18%, only some combustible substances (hydrogen, ethylene, acetylene, etc.) May be illuminated when the oxygen content of air to 10% or less. With a further decrease in the oxygen content of most substances burning stops.
Three components for the appearance of fire are atmospheric oxygen, the source of fire, combustible material.
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Auto-ignition temperature of certain liquids
Substance | Auto-ignition temperature, ° C |
Phosphorus white | 20 |
Carbon bisulfide | 112 |
Celluloid | 140-180 |
Hydrogen sulfide | 246 |
Butter oil | 250-400 |
Kerosene | 250 |
Gasoline A-76 | 255 |
Fuel oil | 380-420 |
Coal | 400 |
Acetylene | 406 |
Ethanol | 421 |
Charcoal | 450 |
Nitrobenzene | 482 |
Hydrogen | 530 |
Acetone | 612 |
Benzene | 625 |
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Toxic substances - substances capable of under the influence of living organisms in their death, and having the following characteristics:
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Substance | Source |
Formaldehyde | wood-based panels |
Phenol | linoleum, mastic, plaster |
Styrene | thermal insulation materials based on polystyrene |
Benzene | mastic, glue, linoleum, cement |
Acetone | varnish, paint |
hexanal | cement with additives, lubricants for concrete forms |
propyl | mastic, glue, linoleum, cement |
Chromium, nickel | mastic, glue, linoleum, cement with the addition of industrial wastes |
Cobalt | colorants and construction materials with the addition of industrial wastes |
Chemical compounds and elements can vary not only the toxicity but also the nature of their effects on the body. And in order to have a complete understanding of any substance or compound, it is necessary to take into account the data of both classifications, depending on the class, each of the agents assigned to the color
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extremely hazardous substances
highly hazardous substance
moderately hazardous substances
low hazardous substance
I
II
III
IV
The Effects of Toxic Substances Could be the Following:
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entered into the body different degrees of burn could appear.
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MPC (maximum permissible concentration) - this concentration of substances in the air of the working area, which is in daily (except weekends) work for 8 hours or other length, but not more than 40 hours a week, during the working time can not cause disease or variations in health status detected by modern methods of research in the process or in the late periods of life of present and future generations.
Technical and organizational protection
Collective protective character:
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With the ineffectiveness of collective means of protection used personal protective equipment
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Substances hazardous to the environment, including the aquatic environment acute toxicity following indicators:
The substances hazardous to the environment are solid or liquid substances - water environment pollutants, including solutions and mixtures of these substances Main characteristics of substances dangerous for the environment are:
actual bioaccumulation;
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On vehicles carrying substances dangerous for the environment, designated by the markings "substance dangerous for the environment" in the form of plates or stickers. The materials of which made the sign must be durable, resistant to different types of corrosion. The sign should not be not less than 250x250 mm. Signs are placed next to the orange signs with the UN code and danger signs (diamonds).
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UN-numbers in the range of UN0001 to UN3500 experts appointed by the United Nations Committee on the Transport of Dangerous Goods. They are published as such in the body of the Recommendation on the Transport of Dangerous Goods, also known as the "Orange Book". These recommendations are accepted by regulatory organizations responsible for the various modes of transport.
Danger sign
Danger class
Emergency action code
No. of the dangerous substance by UN classification
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CEM - code for emergency measures consist of numbers denoting the necessary steps to extinguish the fire (of the accident), and letters denoting the necessary protective measures for people:
extinguishing media;
D - needed breathing apparatus and protective
gloves;
P - needed breathing apparatus and gloves just in case of fire;
K - need a full set of protective clothing and breathing apparatus;
E - to evacuate people from the close-premises and
buildings.
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2) the production of molten iron, non-ferrous, precious metals and alloys based on these metals;
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3) maintenance of mining, exploration, drilling, blasting works in mining and processing of mineral raw materials, work in underground conditions.
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Article 71. Hazardous facilities
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Rules for identification of hazardous production facilities
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The procedure for the identification of hazardous production facilities
with the industrial safety requirements.
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Article 73. Examination of industrial safety
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Article 74 Issuance of permits for the use of technologies, technical devices and materials used at hazardous production facilities, hazardous technical devices
Legal entities-non-residents of the Republic of Kazakhstan to obtain authorization for the use of technologies, technical devices and materials used at hazardous production facilities, technical devices are hazardous to the authorized body in the field of industrial safety:
hazardous production facilities, hazardous technical devices and their applications;
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Death
Serious injury
Hospital> 3 days Minor injuries
Near miss
Unsafe condition and acts
Various preceding events
Process accident
Deteriorating operational procedures
Violation of health and safety rules
Create danger sources
Potential dangerous accidents
Fire Explosion Death
Deaths / Serious injury
Accident without injury Near miss
Unsafe conditions
Personal injury
Preceding events
Dangerous acts
Personal safety
Process safety
Minor injury
My attitude to risk
Time
Skills and Experience
Low
The hazard perception
Great fear
High
competent and
alert
Lack of understanding of hazards
Safe work culture
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28 April World Health and safety day
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Article 75 Issuance of permits for the permanent use of explosives and products based on them, the production of blasting
4. Resolution on the production of blasting given the territorial subdivision of the authorized body in the field of industrial safety. The procedure for issuing permits for the production of blasting operations is determined by the authorized body in the field of industrial safety.
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Article 76. Mandatory declaration of industrial safety of hazardous production facilities
1. The mandatory declaration of industrial safety of hazardous industrial facilities are subject to meeting the criteria for inclusion of hazardous production facilities declared to the approved by the Government of the Republic of Kazakhstan.
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2. The procedure for determining the criteria for inclusion hazardous production facilities to the declared
production facilities declared to the approved order of the Republic of Kazakhstan dated July 31, 2014 № 864,
are subject to mandatory declaration of industrial safety.
the developer of the project documentation of hazardous production facility or organization, operating dangerous object, determined on the basis of the analysis of the design documentation
the highest possible safety hazards in industrial processes, with occurs where there is a possibility the destruction of industrial buildings, technological structures and (or) of technical devices, uncontrolled explosion and (or) release of dangerous substances.
limiting the amount of hazardous substances circulating on the hazardous production facility, technological processes, is a sign of hazardous production facilities.
classification of hazardous production facilities declared to accept their actual values.
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The head of the organization operating hazardous production facilities, is responsible for the timeliness, completeness and accuracy of the information contained in the declaration established by the laws of the Republic of Kazakhstan.
development.
The authorized body in the field of industrial safety, having considered the documents, take a decision on registration of the declaration or presents a reasoned refusal.
Declaration registered by the authorized body in the field of industrial safety, is stored in the authorized body in
the field of industrial safety in the form of an electronic document.
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Article 77. The registration and deregistration of dangerous technical devices
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Article 80. The emergency plan
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sequence of actions;
4. The emergency plan approved by the head of the organization and is coordinated with the professional rescue services and (or) groups.
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Article 81. Training of alarm and emergency response training
At hazardous production facilities held drills and emergency drills on a plan approved by the head of the organization.
On conducting drills and emergency response training organization shall inform in writing the territorial division of the authorized body in the field of industrial safety.
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Chapter 15. Investigation and registration of incident or accident at hazardous production facilities
Article 82. Actions organization engaged in exploitation of hazardous production facilities, incident, accident
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Chapter 15. Investigation and registration of incident or accident at hazardous production facilities
Article 82. Actions organization engaged in exploitation of hazardous production facilities, incident, accident
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Chapter 15. Investigation and registration of incident or accident at hazardous production facilities
Article 82. Actions organization engaged in exploitation of hazardous production facilities, incident, accident
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Chapter 15. Investigation and registration of incident or accident at hazardous production facilities
Article 85 Accident investigation Objectives
For the accident investigation, the Commission in the investigation finds out the circumstances leading up to the accident, establish its causes, nature of violation of conditions of operation of technical devices, processes, violations of industrial safety requirements, defines the measures for prevention and elimination of consequences of such accidents, property damage accident.
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Article 86. Content of the accident investigation
1. Materials accident investigation include:
inspection report the accident site, plans, diagrams, photographs; a sketch of the accident site;
commission chairman decree on the appointment of examinations and other orders issued by the Commission for the investigation of the accident;
the conclusion of the expert committee on the causes of the accident, the results of laboratory and other studies, experiments, analyzes;
accident;
2. Technical assistance in the design of accident investigation materials rests with the organizations operating hazardous production facility. accident investigation materials are sent immediately to the authority that has appointed a commission to investigate the accident.
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Chapter 15. Investigation and registration of incident or accident at hazardous production facilities
Article 87. The results of the accident investigation
1. According to the results of the accident investigation organization operating hazardous production facilities, within ten calendar days issued the order.
In order to be declared the Commission's conclusions on the circumstances and causes of the accident, outlined measures to eliminate its consequences, as well as measures to prevent such accidents and to prosecute workers.
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All costs associated with the investigation of the accident, pays organization operating hazardous production facilities.
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Industrial safety rules for oil and gas hazardous production facilities
Approved by
Order of the Minister Investment and Development Republic of Kazakhstan
On December 30, 2014 № 355
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condensate fields
Paragraph 1. The order of maintenance of industrial safety in the design of objects of oil, gas and gas condensate fields
Minimum safe distance surface facilities of oil and gas fields (hereinafter - NGM) of the buildings and structures are given in Annex 1 to this Regulation.
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№ п/п | Object | Living building hostel, camps | Public buildings | Industrial and agricultural buildings | Oil and gas pipelines | High voltage lines (6 kV and higher) | Electrical substations (35/6/110/35 kV) |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
1 | Well heads with gas lift, equipped with pumps | 300 | 500 | 100 | SNP | 60 | 100 |
2 | Well heads with machines - rocking, estuaries injection wells | 150 | 250 | 50 | SNP | 30 | 50 |
3 | Buildings and facilities for oil production | 300 | 500 | 100 | SNP | ПУЭ | 80 |
4 | Torch for gas flaring | 300 | 500 | 100 | 600 | 60 | 100 |
5 | Gas discharge Plug | 300 | 500 | 100 | 30 | 30 | 30 |
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APCS) ;? - 4) an automated process (the control system
of explosive object ;
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12 The designed equipment, instrumentation and equipment (hereinafter - equipment), lighting devices, signaling and communication systems intended for use in hazardous areas provides explosion-proof.
of irreversible man-made environmental changes, including in emergency releases of hazardous substances, the rationale for evaluation of reliability and safety of production processes and equipment, risk assessment and the possible consequences of foreseeable emergencies, decisions aimed at the prevention, containment, elimination of accidents and the protection of workers and the public from hazardous working environments.
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quantity of equipment, materials and equipment, space (facilities) for storage and preparation for work.
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3. The procedure of industrial safety during construction and start-up objects
23. The territory allotted for the construction of production facilities being built in accordance with the project documentation.? Areas of mining leases for oil, gas and gas condensate fields with high hydrogen sulphide content to build up production facilities not related to oil, gas and gas condensate is not allowed.? Regime and ways to protect the construction site of hazardous production facilities are established organization engaged in the construction and after commissioning of the organization operating the facility.
24 under construction, repaired and operated dangerous industrial objects (drilling rigs, wells, group metering stations, oil treatment and gas reservoirs, pumping and compressor stations, terminals) are provided with a reliable and regular transport links (access roads, roads) with the bases material logistics and organization of places of dislocation of production services, fire and rescue services (hereinafter - ACC).
25. On the hazardous production facility developed emergency response plan (hereinafter - PLA). PLA
approved by the head of the organization and is coordinated with the professional and ACC (or) groups.
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installed warning signs and labels, hazardous work areas fenced or designated safety signs and labels.
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4. The order of maintenance of industrial safety when drilling wells Paragraph 1. Commissioning rig
absence of the representative of the territorial division of the authorized body in the field of industrial safety,
the commission carries out the acceptance rig without him.
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158. Air sampling, oil and gas, including the presence of hydrogen sulphide, mercaptans and harmful substances produced in the presence of the double. Schedule of sampling and analysis approved by the technical manager.
The content of harmful substances, vapors and gases in the air of the working area of industrial premises and sites is limited to the MPC and the maximum permissible explosive concentration (hereinafter - CDCS) harmful substances, vapors and gases in the air of the working area of industrial premises and sites listed in Annex 5 of this Regulation and the work performed with the use of individual and collective protection.
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Substance | Weight кg/м3 | Air weight | MPC mg / m3, for working zone | MPC mg / m3, for populated areas | Ignition limits in volume in % | Hazard Class | |
Max. | lower | higher | | ||||
Propane | 500,5 | 1,56 | 1 | 03-06 | 2,10 | 9,5 | IV |
Hydrogen sulfide | 1,539 | 1,19 | 10 | 0,008 | 4,30 | 46,0 | II |
Ethane | 1,35 | 1,05 | 300 | | 2,90 | 15,0 | IV |
Ethylene | 1,2594 | 0,97 | 100 | 3,0 | 3,00 | 32,0 | IV |
Ethanol | 789,2 | 1,60 | 1000 | | 3,60 | 19,0 | IV |
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Hydrogen sulfide (hydrogen sulphide, hydrogen sulphide, digidrosulfid) - a colorless gas with a sweet taste, having the smell rotten eggs.
H2S is toxic.
H2S gas, after it has breathed the man gets into the lungs, then carried by the blood and paralyzes the nerve centers of the brain that are responsible for breathing. Man dies of suffocation as the lungs stop working,
which will inevitably lead to tissue death.
And this fact makes the H2S gas is even more dangerous. Visually, this gas can not be determined.
At a certain concentration of H2S it becomes explosive. The upper and lower limits of the concentration of
respectively 4.3% - 46%.
H2S is a product of combustion and hazardous gas - SO2. However SO2 heavier than H2S, and therefore heavier than air.
As a result of the combination of water and H2S acid is obtained. That will explain a burning sensation in the eye in humans, H2S leak cases.
H2S corrodes iron, steel, brass with a high content of zinc, natural rubber, and even some types of plastic.
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Symptoms and risk of various concentrations of H2S.
0.13 ppm - the lower threshold at which recognized the smell of rotten eggs; 10 ppm - can be a headache, begins a painful sensitivity of the eyes;
27 ppm - the upper threshold odor. There is a very strong and unpleasant odor;
20-50 ppm - the pain is felt in the respiratory tract, the eyes (also tear gas and sensitivity to light) and light; 100-200 ppm - lost the sense of smell;
250-500 ppm - pulmonary edema (fluid light recruited);
500 ppm - the gradual loss of consciousness;
700-1000 ppm - rapid loss of consciousness, respiratory arrest, followed by the outcome of aircraft; 1000 ppm and above - death.
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How to convert ppm to percent
1% = 1/100
1ppm = 1/1000000
So
1ppm = 0.0001%
So to convert from ppm to percent, divide the ppm by 10000:
x(%) = x(ppm) / 10000
Example: find how many percent are in 300ppm.
x(%) = 300ppm / 10000 = 0.03%
Industrial safety rules in the petrochemical, oil refining industry, tank farms and gasoline stations
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Approved by
Order of the Minister for Investment and Development of the Republic of Kazakhstan
on December 30, 2014 № 342
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oil refining industries, at tank farms and the gas station is carried out in accordance with the Law.
air pollution; lighting;
the level of noise and vibration;
Protection against electric shock and static electricity; protection from moving parts and machinery parts; protection against falls from a height and other means.
PPE in their characteristics provide protection for workers against hazards
production.
For storage of personal protective equipment used in the enterprise equipped room (dressing room).
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should be removable and mounted prior to these operations. At the end of the work they
dismantled and must be stored outside of the tank bund. For tanks, cleaning
which should be carried out more than once a turnaround production allowed permanent installation of such pipelines.
transferring product from one container to another in case of emergency.
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devices. Gauging the level manually through a hatch on the roof of the tank gauging tape or rail is not allowed.
Golf equipment maintenance on the tank roof is rigidly connected to the top platform stairway. Application areas for the flooring of boards is not allowed.
products.
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filled with sand or with a device equipped with forced ventilation and drainage
pumps.
It allowed.
If the execution of loops is not possible, cover equipped with a device to capture their hook
hoist.
Do not operate the tanks, which gave the residue, unsealed, with faults equipment.
Conduct temporary hot work on existing tanks without the use of measures, excluding the occurrence of fire (explosion), not allowed.
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set transitions staircase with a handrail: for a detached tank - at least two, Tank groups - at least four.
Transitions are installed on the most convenient routes for workers and places. Transition through diking in undesignated areas is not allowed.
It is not allowed stay in the tank farms of persons without
directly related to the maintenance of tanks, equipment and their repair.
completion of these works are planned and backfilled. At breaks in work arranged time fence height not less than 0.7 meters from the installation of warning signs.
When working on the territory of the tank farm is not allowed tampering bund.
switching on and off of which is produced outside the hazardous areas.
It is not allowed to wipe the stairs and railings oily rags. Do not use the broken staircase.
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tanks permitted to make wooden spades.
It allowed. Not allowed reservoir operation in the presence of foreign objects inside it.
stairs and staircases using handrails and railing.
technical director and is applied to the calibration table.
technical manager. Maintenance work is provided at least 1 time in 6 months, the average
- At least 1 time in two years, major overhaul - as needed.
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brand oil. detergent recommended for cleaning of tanks
using mobile stripping plants. In the absence of mechanized tools
It allows manual cleanup after the bay and the water pump. When stripping tanks should to comply with production schedules.
Checking tank equipment and grounding faults identified are eliminated.
the inner perimeter of the ring of non-sparking material with a groove for motion measurement belt. To look or low tilted to the open hatch neck is not allowed, in order to avoid
oil vapor poisoning.
It allowed. When sampling in dark places are used for lighting fixtures, portable explosion proof, voltage up to
12 volts. Portable lights are switched off, and are included for the earthen wall or fence of the tank farm.
48. migrated sample of oil from the sampling point to the lab in tissue bags, worn over the shoulder, to ensure a safe descent from the tank.
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brand oil. detergent recommended for cleaning of tanks using mobile stripping plants. In the absence of mechanized tools шt allows manual cleanup after the bay and the water pump. When stripping tanks should to comply with production schedules.
Checking tank equipment and grounding faults identified are eliminated.
the inner perimeter of the ring of non-sparking material with a groove for motion measurement
belt. To look or low tilted to the open hatch neck is not allowed, in order to avoid oil vapor poisoning.
It allowed. When sampling in dark places are used for lighting fixtures, portable explosion proof, voltage up to 12 volts. Portable lights are switched off, and are included for the earthen wall or fence of the tank farm.
worn over the shoulder, to ensure a safe descent from the tank.
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Section 2. Procedure for industrial safety
hazardous industrial facilities in the petrochemical and
refining industry
2. The main provisions
PAZ should be visually inspected at the following intervals:
technological equipment, pipe fittings, electrical equipment, tools
protect, process piping - before the start of each shift and for a change not less than every 2 hours; controls, controls, actuators, means emergency protection
signaling and communication - at least once a day; ventilation system - before the start of each shift;
fire-fighting equipment, including automated systems, - at least once a month.
The results of inspections must be recorded in the journal reception and delivery shifts.
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set start time and display the mode, and appointed the persons responsible for conducting commissioning work.
Countdown events and conclude installation mode of operation to the security measures.
and ventilation, as well as the willingness to work flare system serving this setting.
efficiency by conducting tests.
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must be carried out during the operation of the ventilation.
leakage.
the influence of hydrogen corrosion.
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3. Ensure industrial safety to the device and content area businesses and buildings
safety to the establishment of further operation possible,
the need for reconstruction or decommissioning. Inspection of buildings and structures shall be carried out upon detection of constructions integrity violations (cracking, stripping fittings), before reconstruction process of an object or a change
functional purpose of the building or structure, as well as after an accident with an explosion and / or fire.
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explosion and fire hazard classes and explosion zones.
through the vestibule or corridor; an emergency exit must be outside of the building, may not have the vestibule, the door should be sealed and insulated with. When the location of the control room on the second floor of a building emergency exit must have a ladder outside the building.
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Section 1. Production work on the permit
Construction and installation work on the territory of a going concern when there is or may be occupational hazards posed by existing businesses.
, Power lines, gas and heat pipelines and other active outdoor (hidden)
communication and technological devices, pre-coordinated person issuing
Job allowed institutions serving these objects. Relevant documents (diagrams, communication) are attached to permit to work
initial measures to ensure the safety of workers on the permit and
returns work permit to the manufacturer works.
It is not allowed to start operation of technical devices to the manufacturer return works closed work permit.
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729. In the event of loss of permit to work the work shall be stopped. To continue the work, new permit to work shall be issued.
730. Organization and safe production of high-risk work provide persons
issuing the work permit, the responsible manager, be allowed to work, the manufacturer works
Brigade members.
731. The list of persons entitled to the issuance of the permit, decision-makers, admitting, producers of works approved by the technical director of the organization. 732. The issuer of work permit specifies measures to ensure safe execution
work, appoint a responsible manager admits producer works, team members, determines their qualifications and adequacy of measures to ensure safe working. 733. allowed to work on the permit allows the implementation of measures to
safe work specified in the permit.
Allowed before starting work, check the implementation of measures to ensure the safe work specified in the permit, instructs works manufacturer,
team members about the features of safe work on site production work.
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production of works and timely conclusion is working on the permit in a safe place when danger occurs in the
working area.
If you change the composition of the team Foreperson instructs workers, newly introduced to the team.
Artists (team members) ensure compliance with personal security and the measures provided for the permit.
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Paragraph 2. The industrial safety repairs
works in gas hazardous areas
739. To the gas hazardous work includes work in low oxygen content (at least 20 percent by volume), the work of inspection, cleaning, repair, depressurization of process equipment and communications, including inside the tanks, the production of which does not exclude the possibility of allocating the work zone explosive gases or
harmful substances.
740. The organization of the list of works are determined, approved by the technical manager:
at technological equipment and communications, oil traps, pits, in tanks, boilers, tanks);
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carrying out, instruct all employees on the necessary safety measures. Wherein each worker signs the work permit.
446. For the implementation of gas hazardous work involved persons:
trained to perform gas dangerous works;
having the skills to provide pre-hospital medical care and rescue of victims; with preparation for work in the media respiratory protection;
know the properties of substances in the field of work.
747. The control over the organization of gas hazardous work in enterprises in accordance with the provisions
of the production control.
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748. Каждая газоопасная работа состоит из этапов:
подготовка объекта к проведению работ; непосредственное проведение газоопасных работ; завершающие работы.
749. Перед началом работ в загазованном месте ответственный руководитель проверяет исправность противогаза, прочность спасательного пояса и веревки. В случае обнаружения неисправности противогаза или спасательного пояса их применение не допускается.
750. Спасательный пояс застегивается, веревка не имеет надрывов, длина не менее 10 метров
, имеет достаточную толщину и прочность.
751. Спускаться в колодец или другое газоопасное место допускается при наличии двух дублеров. Не допускается спускаться в колодец двум работникам при одном наблюдающем. 752. Применение открытого огня при спуске в колодец не допускается.
Допускается применять для освещения взрывозащищенные аккумуляторные фонари напряжением 12 Вольт, включение и выключение которых производится вне взрывоопасной зоны.
753. При работах в колодцах, внутри резервуаров и других загазованных местах наблюдающий периодически опрашивает работающего о самочувствии путем подергивания спасательной веревки или окриком; в случае отсутствия ответа наблюдающий вытаскивает работающего наружу.
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Air intake hose nozzles at the gas masks are arranged in the direction of the wind in the clean air zone and securely grounded. In the absence of forced air from a blower hose length of 10 meters. The hose is not bent or pinched.
work shoes with steel nails, horseshoes;
work tool, causing sparking on impact;
use faulty or unproven masks, safety belts, ropes and ladders.
Being inside a contaminated room or tank in a gas mask hose is allowed no more than 15 minutes, after which the need to rest at least 15 minutes.
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759. If there is any fault (punctured hose, blower stop, rescue rope break), as well as when you try to remove the employee's helmet-mask respirator work is suspended, and the employee is derived from the danger zone.
760. Gas hazardous work cease, if in the process of their emergence discovered petroleum vapors causing a
fire hazard or danger of poisoning.
761. When carrying out repair work (including fire) conducted tests of air in places of work with registration certificates by results of the analysis of air and the signature of the responsible persons.
Perform air sampling tests on the content of the vapor (gas) before firing and gas hazardous work and presentation of results of analyzes carried out by laboratories.
762. Control of content of harmful substances in the air of the working area in accordance with the
technological regulations.
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Paragraph 3. Industrial safety when fire the works
open flames, sparking and heating to temperatures capable of causing ignition
materials and structures:
electric and gas welding; soldering;
work on the heating of the bitumen, heating parts open flame; all other work with open flames.
safety, and have a certificate of competence.
Each organization determined by the order of the permanent place of hot work.
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Responsible person is organizing the implementation of measures to ensure explosion and fire preparation and fire works.
Carrying out works without taking measures to prevent the occurrence of fire (explosion), not allowed.
conducting hot work.
When the content of hazardous and flammable substances above 20 per cent of the lower limit concentration of the ignition operation is not allowed.
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It is not allowed to make welding and gas cutting without special clothing, goggles, special shields.
work, and in the presence of the head, responsible for carrying out these works.
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danger zone.
dissolved gases.
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785. When repairing inside tanks are outside watching instructed to provide, if appropriate, emergency assistance. In place of such works there is a hose mask in readiness.
786. It is not allowed to carry out welding work with ladders and use of while the defective tool and ungrounded welding equipment.
787. Hot work stopped when it detects deviations from this Regulation,
non-compliance with the security measures set out in the permit, a hazardous situation.
788. The control over places of temporary hot work is carried out within 3 hours after their completion.
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Featured signals are as follows: two breakthrough - it's all right;
Three breakthrough - an immediate exit.
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Industrial safety rules in the operation of equipment, working under pressure
Approved by
Order of the Minister Investment and Development Republic of Kazakhstan
on December 30, 2014 № 358
Section 18. Documentation and labeling
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4. Installation. Application for registration (registration). technical examination. Operating permit
Section 1: Installing vessels
subdivisions of the authorized body in the field of industrial safety in residential, public and residential buildings, in areas adjacent to them.
performed in accordance with these Rules.
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Paragraph 2. The registration (registration)
243. The vessels, before the start of the work are registered in the territorial division of the authorized body in the field of industrial safety.
245. For registration, deregistration of the vessel head of the organization,
exploiting the vessel shall submit an application to the territorial division of the authorized body in the field of industrial safety. To register the owner is:
"On civil protection" according to the Law of the Republic of Kazakhstan.
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246. Certificate of the installation shall be made by an organization that made installation The certificate provides data:
the number of ballots, the results of tests of control joints;
It is the conclusion of the expert organization on the possibility of its further safe operation.
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Section 3. Technical inspection of vessels
the manufacturer, indicated in the passport or the instructions for installation and safe operation.
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263. The extraordinary examination of the vessels in operation, carried out in the following cases:
of industrial safety of vessels, tanks, barrels and containers
organizes the person responsible for the technical condition of the supervision and operation of the vessel and conducted a specialized expert organization, and in filling stations, repair and test items by manufacturers appointed for this purpose technical workers.
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Paragraph 4. The permit for commissioning
(order) by the company for
oversee the technical condition and operation of vessels, on the basis of the manufacturer's documentation after technical examination.
281. The vessel (vascular group, included in the installation) can be included in the work on the basis of a written order of administration of the company after the requirements of paragraphs 278, 279, 280 of these Rules.
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Why oxygen tank explodes on contact with the oil?
Pure oxygen is a strong oxidizer. Oil - is a hydrocarbon fuel. Structure CH (carbon-hydrogen), interacting with oxygen are oxidized. The reaction occurs with evolution of heat, which in turn accelerate the oxidation reaction.
When the oil reaches its boiling point, auto ignition occurs oils.
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