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48.0501 WELDING STANDARDS
Skills Inventory/Student Growth
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Prepare time or job cards, reports, or records.
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Perform housekeeping duties (shop maintenance).
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Follow verbal instructions to complete work assignments.
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Follow written details to complete work assignments.
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Receive exposure to welding and/or cutting automation theory.
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Module 2: Safety and Health of Welders
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Demonstrate proper use and inspection of equipment used for protection of personnel.
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Demonstrate proper work area operation.
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Demonstrate proper use and inspection of equipment used for ventilation.
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Demonstrate proper Hot Zone operation.
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Demonstrate proper working in confined spaces (at a low level) (Understand what is a confined space).
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Understand precautionary labeling.
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Demonstrate proper use and inspection of equipment used for each required welding or thermal cutting process.
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Module 3:Drawing and Welding Symbol Interpretation
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Interpret basic elements of a drawing or sketch.
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Interpret welding symbol information.
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Fabricate parts to blueprint specification (i.e.: layout, cut and fit along with joint preparation).
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Module 4: Shielded Metal Arc Welding (SMAW) Principles and Practices
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for shielded metal arc welding operations on plain carbon steel.
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Operate shielded metal arc welding equipment.
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Make fillet welds, all positions, on plain carbon steel.
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Make groove welds, all positions, on plain carbon steel.
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Perform 2G and 3G, uphill, limited thickness qualification tests on plain carbon steel plate.
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Module 5: Gas Metal Arc Welding (GMAW, GMAW-S,GMAW-P) Principles and Practices
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for gas metal arc welding operations on plain carbon steel.
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Operate gas metal arc welding equipment.
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Short circuit transfer.
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Make fillet welds, all positions, on plain carbon steel.
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Make groove welds, all positions, on plain carbon steel.
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Spray transfer.
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Make 1F and 2F welds on plain carbon steel.
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Make 1G welds on plain carbon steel.
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Describe gas metal arc welding-pulse theory.
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Module 6: Flux Cored Arc Welding (FCAW-G/GM) Principles and Practices
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for flux cored arc welding operations on plain carbon steel.
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Operate flux cored arc welding equipment.
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Make fillet welds, all positions, on plain carbon steel.
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Make groove welds, all positions, on plain carbon steel.
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Module 7: Gas Tungsten Welding (GTAW) Principles and Practices
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for gas tungsten arc welding operations on plain carbon steel, aluminum, and stainless steel.
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Operate gas tungsten arc welding equipment.
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Make fillet welds, all positions, on plain carbon steel.
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Make groove welds, all positions, on carbon steel.
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Make 1F and 2F welds on aluminum.
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Make 1G welds on aluminum.
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Make 1F, 2F, and 3F welds on stainless steel.
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Identify various tungstens and their uses/applications.
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Module 8: Thermal Cutting Principles and Practices
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Unit 1: Manual Oxyfuel Gas Cutting (OFC)
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for manual oxyfuel gas cutting operations on plain carbon steel.
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Operate manual oxyfuel gas cutting equipment.
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Perform straight cutting operations on plain carbon steel.
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Perform shape cutting operations on plain carbon steel.
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Perform bevel cutting operations on plain carbon steel.
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Remove weld metal form plain carbon steel using weld washing techniques.
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Identify various alternative fuels used in welding and cutting.
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Unit 2: Mechanized Oxyfuel Gas Cutting (OFC)
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for machine oxyfuel gas cutting (track burner) operations on plain carbon steel.
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Operate machine oxyfuel gas cutting (track burner) equipment.
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Perform straight cutting operations on plain carbon steel.
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Perform bevel cutting operations on plain carbon steel.
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Unit 3: Plasma Arc Cutting (PAC)
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment and accessories.
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Set up for manual plasma arc cutting operations on plain carbon steel, aluminum, and stainless steel.
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Operate manual plasma arc cutting equipment.
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Perform shape cutting operations on plain carbon steel, aluminum, and stainless steel (gouging).
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Unit 4: Air Carbon Arc Cutting (CAC-A)
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Perform safety inspections of equipment and accessories.
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Make minor external repairs to equipment accessories.
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Set up for manual air carbon arc gouging and cutting operations on plain carbon steel.
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Operate manual air carbon arc cutting equipment.
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Perform metal removal operations on plain carbon steel.
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Module 9: Welding Inspection and Testing Principles and Practices
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Examine cut surfaces and edges of prepared base metal parts.
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Examine tack, intermediate layers, and completed welds.
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Career Ready Practices
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Career Ready Skills
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Act as a responsible and contributing citizen and employee.
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Apply appropriate academic and technical skills.
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Attend to personal health and financial well-being.
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Communicate clearly, effectively and with reason.
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Consider the environmental, social and economic impacts of decisions.
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Demonstrate creativity and innovation.
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Employ valid and reliable research strategies.
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Model integrity, ethical leadership and effective management.
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Plan education and career path aligned to personal goals.
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Use technology to enhance productivity.
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Utilize critical thinking to make sense of problems and persevere in solving them.
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Work productively in teams while using cultural/global competence.
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