48.0501 MACHINE TOOL STANDARDS
Skills Inventory/Student Growth.  Please answer the following survey questions about your current skills/standards.  Rate yourself from 1-4 with 1 being no knowledge and 4 being you could teach the standard to another student.  This is not graded but used to assess student growth by the end of the year.  Please answer these questions honestly so we can get the best picture of your learning this school year.
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Name *
Personal Shop Pratices *
Follow shop dress code *
Follow shop conduct standards *
Develop career plan *
Develop resume *
Complete job application *
Demonstrate interview skills *
Teamwork and interpersonal relations *
Ability to complete necessary paperwork *
Attendance to match or better than School rules *
Tardy tracking will be no more than 2 in a quarter *
Basic shop Maintenance *
Checking daily oil levels each time before running machines *
Check out and return tools daily from tool crib *
Daily machine cleaning *
Weekly machine cleaning *
General housekeeping and maintenance *
Preventive maintenance *
Tooling Maintenance *
Basic Measurement and Layout *
Measure using rulers and scales *
Reading and use of a micrometer *
Reading and use of a Vernier/dial caliper *
Measuring and layout of angular features *
Perform precision layout of part to print *
Convert all measurements to metrics *
Check measuring tools *
Layout bolt circles *
Layout points of tangency and profiles of a line *
Blueprint Reading *
Interpret Orthographic views *
Interpret print tolerances *
Be able to create part within those tolerances *
Identify common symbols, the use of datum references in GD&T *
Calculate dimensions *
Identify line style and their use on prints *
Ability to envision the shape of 3-D part from 2-D print *
Identify and interpret Title block *
Basic Hand Tools and Their Use *
Identify basic hand tools and their uses *
Use and care of hand power tools *
Use and care of files and bench vises *
Use and care of letter and number stamps *
Use and care of taps and dies for threading *
Correct use of learned safety practices *
Operation of a Drill Press *
Identify major parts of drill press *
Sharpening drill bits *
Mount and secure work piece *
Drill hole on location *
Ream hole on location *
Spot-face hole on location *
Drilling: Radial drill *
Machine power tapping *
Make part to print *
Correct use of learned safety practices *
Operation of a Manual Lathe *
Identify the major parts of a lathe *
Creating and sharpening lathe tool bits, then aligning on machine *
Straight turn a work piece in 3 jaw chuck and between centers *
Align and turn part in 4 jaw chuck *
Align and adjust tail stock for taper then straight again *
Pick up and chase threads, including re-setup of threads *
Machine a short taper *
Turn material using high speed cutters *
Turn material using carbide cutters *
Drill hole using the tail stock *
Bore hole using boring bar *
Correct use of cutoff tool *
Correct use of knurling tool *
Make part to print *
Correct use of learned safety practices *
Operation of a Manual Knee Mill *
Identify the major parts of a knee mill *
Mount and align vise on machine *
Mount and secure work piece *
Mount and secure cutting tools *
Square a work piece *
Locate edges of a work piece using an edge finder *
Bore parts in vise *
Correct use of parallels *
Vertical Mill: Precision location of holes *
Milling: Key-seat *
Milling: Deep slots with a stagger tooth cutter *
Milling: Dividing head operations *
Indicate head in straight within +/-.001 *
Indicate head in straight -X- travel *
Make part to print *
Correct use of learned safety practices *
Job Process Planning *
Plan operations and process needed *
Machine and record times for each part *
Inspect part in process *
Prepare parts for shipping *
Basic Inspection Skills *
Inspect own work in process *
Inspect and check work of another student’s project *
Maintain equipment for inspection *
Use and maintain a surface plate *
Use height gage for inspection *
Inspect NASA part *
Fill out paper work for NASA part *
CNC Skills *
Learn basic G-code *
Learn basic coding and programming for mill *
Learn basic coding and programming for lathe *
Setup and run milling machine using basic CNC practices *
Setup and run lathe machine using basic CNC practices *
Setup tools and check set lengths of tools on mill *
Setup tools and check set lengths of tools on lathe *
Understand incremental and absolute positioning *
Run CNC mill in a production environment *
Run CNC lathe in a production environment *
Program basic name plate *
Setup basic name plate *
Run basic name plate *
Identify CNC machining tools *
Identify and choose correct CNC tooling for mill *
Identify and choose correct CNC tooling for lathe *
Operate machine on the NASA part *
Make part to print *
Correct use of learned safety practices *
Machining Theory *
Machine operations *
Hazardous materials handling and disposal *
Cutting theory *
Tooling Maintenance *
Material properties *
Machine tool identification *
Cutting fluids and coolants *
Correct coolants and/or cutting fluids for various applications *
Metal properties applied to cutting problems *
Non-metal properties applied to cutting problems *
Correct and safe material handling *
Math in Machining *
Basic Arithmetic *
Applied Geometry *
Applied Algebra *
Applied Trigonometry *
Applied Statistics *
Ability to figure rate of pay and how far it can go *
Correctly use speed Algebraic formula to figure RPM *
Operation of Metal Cutting Saws *
Contour band sawing *
Operate saw to cut raw stock to length *
Select correct feed for cutting with saw *
Correct handling of the saw blades *
Ability to change the blade *
Ability to cut an angle on the saw *
Straighten the vise to the saw blade *
Cut part to print *
Correct use of learned safety practices *
Operation of Grinders *
Surface Grinding: Finish flats to +/- .0005 *
Surface Grinding: Finish flats *
Surface Grinding: Finish simple angles *
Grinding wheel preparation *
Dress wheel on pedestal grinder *
Dress wheel on surface grinder *
Correct use of Electric magnet *
Make part to print *
Correct use of learned safety practices *
Deburring Practices *
Remove all sharp edges from finished part *
Correct use of file for deburring *
Correct use of spinning burr tool *
Correct use of belt sander to remove sharp edge *
Correct use of three corner scraper *
Correct use of countersink to deburr part *
Correct interpretation of print specifications *
Correct use of learned safety practices *
Heat Treating Practices *
Correct use of heat treat oven *
Correct maintenance and cleaning of oven *
Correct preparation of part for heat treat *
Correct procedure to color a part *
Correct use of learned safety practices *
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