Science Laboratory Safety Guide

Science Laboratory Safety Guide

SCIENCE, Pakistan

Karachi, Pakistan. 74200

contact@pakchem.net

www.pakchem.net

What Are the Teacher’s Responsibilities?

Teachers and teacher-aides should lead by example and wear personal protective equipment; follow and enforce safety rules, procedures, and practices; and demonstrate safety behavior and promote a culture of safety. They should be proactive in every aspect of laboratory safety, making safety a priority. The following is a checklist for teachers highlighting essential information for working in the high school laboratory. This is a general safety checklist and should be periodically re-evaluated for updates.

Upkeep of Laboratory and Equipment

Recordkeeping

Safety and Emergency Procedures

Maintenance of Chemicals

Preparing for Laboratory Activities

Ensuring Appropriate Laboratory Conduct

What Are the Safety Do’s and Don’ts for Students?

Life threatening injuries can happen in the laboratory. For that reason, students need to be informed of the correct way to act and things to do in the laboratory. The following is a safety checklist that can be used as a handout to students to acquaint them with the safety do’s and don’ts in the laboratory.

Conduct

General Work Procedure

Housekeeping

Apparel in the Laboratory

Hygiene Practices

Emergency Procedure

  1. Fire extinguishers
  2. Alarm systems with pull stations
  3. Fire blankets
  4. Eye washes
  5. First-aid kits
  6. Deluge safety showers

Chemical Handling

How Should Chemical Containers Be Labeled?

No unlabeled substance should be present in the laboratory at any time!

Labeling Basics

Commercially Packaged Chemicals

Verify that the label contains the following information:

Add:

Secondary Containers and Prepared Solutions

When one transfers a material from the original manufacturer’s container to other vessels, these vessels are referred to as “secondary containers.”

Label all containers used for storage with the following:

Containers in Immediate Use

Label all containers in immediate use with the following:

Chemical Waste

All containers used for chemical waste should be labeled with the following:

Peroxide-Forming Substance

Peroxide-forming chemical must be labeled with the following:

How Should Chemicals Be Stored?

First, identify any specific requirements regarding the storage of chemicals from (1) local, State, and Federal regulations and (2) insurance carriers.

General Rules for Chemical Storage

Criteria for Storage Area

Organization

Chemical Segregation

Storage Don’ts

Proper Use of Chemical Storage Containers

Suggested Shelf Storage Pattern

A suggested arrangement of compatible chemical families on shelves in a chemical storage room, suggested by the Flinn Chemical Catalog/Reference Manual, is depicted on the following page. However, the list of chemicals below does not mean that these chemicals should be used in a high school laboratory.

        

Inorganics

Organics

1. Metals, Hydrides

 1. Acids, Anhydrides, Peracids

2. Halides, Halogens, Phosphates, Sulfates, Sulfites, Thiosulfates

2. Alcohols, Amides, Amines, Glycols, Imides, Imines

3. Amides, Azides*, Nitrates* (except Ammonium nitrate), Nitrites*, Nitric acid

3. Aldehydes, Esters, Hydrocarbons

4. Carbon, Carbonates, Hydroxides, Oxides, Silicates

4. Ethers*, Ethylene oxide, Halogenated hydrocarbons, Ketenes, Ketones

5. Carbides, Nitrides, Phosphides, Selenides, Sulfides

5. Epoxy compounds, Isocyanates

6. Chlorates, Chlorites, Hydrogen Peroxide*, Hypochlorites, Perchlorates*, Perchloric acid*, Peroxides

6. Azides*, Hydroperoxides, Peroxides

7. Arsenates, Cyanates, Cyanides

7. Nitriles, Polysulfides, Sulfides, Sulfoxides

8. Borates, Chromates, Manganates, Permanganates

8. Cresols, Phenols

9. Acids (except Nitric acid)

10. Arsenic, Phosphorous*, Phosphorous Pentoxide*, Sulfur

*Chemicals deserving special attention because of their potential instability.

How Should Compressed Gas Cylinders Be Stored, Maintained, and Handled?

Compressed gases can be hazardous because each cylinder contains large amounts of energy and may also have high flammability and toxicity potential.

The following is a list of recommendations for storage, maintenance, and handling of compressed gas cylinders:

What Are Some Strategies to Reduce the Amount and/or Toxicity of Chemical Waste Generated in the Laboratory?

All laboratories that use chemicals inevitably produce chemical waste that must be properly disposed of. It is crucial to minimize both the toxicity and the amount of chemical waste that is generated.

A waste management and reduction policy that conforms to State and local regulations should be established by the school or school district.

Several things that can be done to minimize hazards, waste generation, and control costs follow:

Possible substitutions

Toxic chemicals/equipment

Possible substitution(s)

Mercury thermometers

Digital and alcohol thermometers

Mercury barometer

Aneroid or digital pressure sensors

Methyl orange or methyl red

Bromophenol blue, bromothymol blue

Lead chromate

Copper carbonate

p-Dichlorobenzene

Lauric acid

Dichromate/sulfuric acid mixture

Ordinary detergents, enzymatic cleaners

Alcoholic potassium hydroxide

Ordinary detergents, enzymatic cleaners

Storing Chemical Waste

Appendix A. Common Safety Symbols

lammable                                                         Oxidizer

Explosive                                                Low Level Hazard

Corrosive                                                 Severe Chronic Hazard

Poison                                                Environmental Hazard

Appendix B. Recommended Safety and Emergency Equipment for the Laboratory

The following are checklists for safety and emergency equipment for the laboratory:

Personal Protective Equipment

Safety and Emergency Equipment

Appendix C. How Does a Chemical Enter the Body?

Dermal Exposure

Although the skin is an effective barrier for many chemicals, it is a common route of exposure. The toxicity of a chemical depends on the degree of absorption that occurs once it penetrates the skin. Once the skin is penetrated, the chemical enters the blood stream and is carried to all parts of the body. Chemicals are absorbed much more readily through injured, chapped, or cracked skin, or needle sticks than through intact skin. Generally, organic chemicals are much more likely to penetrate the skin than inorganic chemicals.

Dermal exposure to various substances can also cause irritation and damage to the skin and/or eyes. Depending on the substance and length of exposure, effects of dermal exposures can range from mild temporary discomfort to permanent damage.

Inhalation

Inhalation is another route of chemical exposure. Chemicals in the form of gases, vapors, mists, fumes, and dusts entering through the nose or mouth can be absorbed through the mucous membranes of the nose, trachea, bronchi, and lungs. Unlike the skin, lung tissue is not a very protective barrier against the access of chemicals into the body. Chemicals, especially organic chemicals, enter into the blood stream quickly. Chemicals can also damage the lung surface.

Ingestion

Ingestion involves chemicals entering the body through the mouth. Chemical dusts, particles and mists may be inhaled through the mouth and swallowed.

They may also enter through contaminated objects, such as hands or food that come in contact with the mouth. Absorption of the chemicals into the bloodstream can occur anywhere along the length of the gastrointestinal (GI) tract.

Appendix D. General Guidelines to Follow in the Event of a Chemical Accident or Spill

Below are some recommended actions for specific emergencies. Some of the actions have been proposed by the Council of State Science Supervisors in Science & Safety: Making the Connection.

Chemical in the Eye

Acid/Base Spill

For spills directly on human skin, do the following:

Mercury Spill

Appendix E. Glossary

Acid

A substance that dissolves in water and releases hydrogen ions (H+); acids cause irritation, bums, or more serious damage to tissue, depending on the strength of the acid, which is measured by pH.

Acute toxicity

Adverse effects resulting from a single dose, or exposure to a substance for less than 24 hours.

Allergy

An exaggerated immune response to a foreign substance causing tissue inflammation and organ dysfunction.

Asphyxiant

A substance that interferes with the transport of an adequate supply of oxygen to the body by either displacing oxygen from the air or combining with hemoglobin, thereby reducing the blood’s ability to transport oxygen.

Base

A substance that dissolves in water and releases hydroxide ions (OH−); bases cause irritation, burns, or more serious damage to tissue, depending on the strength of the base, which is measured by pH.

Carcinogen

A substance that causes cancer.

Ceiling limit

The maximum permissible concentration of a material in the working environment that should never be exceeded for any duration.

Chemical hygiene plan

A written program that outlines procedures, equipment, and work practices that protect employees from the health hazards present in the workplace.

Chemical hygiene officer

A designated person who provides technical guidance in the development and implementation of the Chemical Hygiene Plan.

Chronic toxicity

Adverse effects resulting from repeated doses of, or exposures to, a substance by any route for more than three months.

Central Nervous System (CNS)

The central nervous system is the part of the nervous system that consists of the brain and spinal cord.

Combustible liquid

A liquid with a flashpoint at a temperature lower than the boiling point; according to the National Fire Protection Association and the U.S. Department of Transportation, it is a liquid with a flash point of 100 °F (37.8 °C) or higher.

Compatible materials

Substances that do not react together to cause a fire, explosion, violent reaction or lead to the evolution of flammable gases or otherwise lead to injury to people or danger to property.

Compressed gas

A substance in a container with an absolute pressure greater than 276 kilopascals (kPa) or 40 pounds per square inch (psi) at 21 oC, or an absolute pressure greater than 717 kPa (40 psi) at 54 oC.

Corrosive

A substance capable of causing visible destruction of, and/or irreversible changes to living tissue by chemical action at the site of contact (i.e., strong acids, strong bases, dehydrating agents, and oxidizing agents).

Explosive

A substance that causes a sudden, almost instantaneous release of pressure, gas, and heat when subjected to sudden shock, pressure, or high temperature.

Exposure limits

The concentration of a substance in the workplace to which most workers can be exposed during a normal daily and weekly work schedule without adverse effects.

Flammable

As defined in the FHSA regulations at 16 CFR § 1500.3(c)(6)(ii), a substance having a flashpoint above 20 oF (−6.7 oC) and below 100 oF (37.8 oC). An extremely flammable substance, as defined in the FHSA regulations at 16 CFR § 1500.3(c)(6)(i), is any substance with a flashpoint at or below 20 oF (−6.7 oC).

Flashpoint

The minimum temperature at which a liquid or a solid produces a vapor near its surface sufficient to form an ignitable mixture with the air; the lower the flash point, the easier it is to ignite the material.

Hazardous substance

As defined in the Federal Hazardous Substances Act (FHSA) at 16 CFR § 1500.3(b)(4)(i)(A), any substance or mixture of substances that is toxic, corrosive, an irritant, a strong sensitizer, flammable or combustible, or generates pressure through decomposition, heat, or other means, if it may cause substantial personal injury or illness during or as a proximate result of any customary or reasonably foreseeable handling or use, including reasonably foreseeable ingestion by children.

Hepatotoxin

A chemical that can cause liver damage.

Highly toxic substance

As defined by OSHA (Appendix A of 29 CFR 1910.1200) and in the FHSA regulations at 16 CFR § 1500.3(b)(6)(i), a substance with either (a) a median lethal dose (LD50) of 50 mg/kg or less of body weight administered orally to rats, (b) a median lethal dose (LD50) of 200 mg/kg or less of body weight when administered continuously on the bare skin of rabbits for 24 hours or less, or (c) a median lethal concentration (LC50) in air of 200 parts per million by volume or less of gas or vapor, or 2 mg/L by volume or less of mist or dust, when administered by continuous inhalation for 1 hour or less to rats.

Ignitable

A substance capable of bursting into flames; an ignitable substance poses a fire hazard.

International Agency for Research on Cancer (IARC)

An agency of the World Health Organization that publishes IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Humans. This publication documents reviews of information on chemicals and determinations of the cancer risk of chemicals.

Incompatible materials

Substances that can react to cause a fire, explosion, violent reaction or lead to the evolution of flammable gases or otherwise lead to injury to people or danger to property.

Ingestion

Taking a substance into the body by mouth and swallowing it.

Inhalation

Breathing a substance into the lungs; substance may be in the form of a gas, fume, mist, vapor, dust, or aerosol.

Irritant

A substance that causes a reversible inflammatory effect on living tissue by chemical action at the site of contact.

Known human carcinogen

A substance for which there is sufficient evidence of a cause and effect relationship between exposure to the material and cancer in humans.

Lacrimation

Excessive production of tears when the eye is exposed to an irritant.

LC50 (Median Lethal Concentration 50)

The concentration of a chemical that kills 50% of a sample population; typically expressed in mass per unit volume of air.

LD50 (Median Lethal Dose 50)

The amount of a chemical that kills 50% of a sample population; typically expressed as milligrams per kilogram of body weight.

Mutagen

A substance capable of changing genetic material in a cell.

Neurotoxin

A substance that induces an adverse effect on the structure and/or function of the central and/or peripheral nervous system.

Oxidizer

A substance that causes the ignition of combustible materials without an external source of ignition; oxidizers can produce oxygen, and therefore support combustion in an oxygen free atmosphere.

Peroxide former

A substance that reacts with air or oxygen to form explosive peroxy compounds that are shock, pressure, or heat sensitive.

pH

A measure of the acidity or basicity (alkalinity) of a material when dissolved in water; expressed on a scale from 0 to 14.

Radioactive material

A material whose nuclei spontaneously give off nuclear radiation.

Reactivity

The capacity of a substance to combine chemically with other substances.

Reproductive toxicity

Adverse effects on sexual function and fertility in adult males and females, as well as developmental toxicity in the offspring (International Programme on Chemical Safety [IPCS] Environmental Health Criteria 225, Principles for Evaluating Health Risks to Reproduction Associated with Exposure to Chemicals).

Secondary containment

An empty chemical-resistant container/dike placed under or around chemical storage containers for the purpose of containing a spill should the chemical container leak.

Short-Term Exposure Limit (STEL)

The maximum concentration to which workers can be exposed for a short period of time (15 minutes).

Systemic

Affecting many or all body systems or organs; not localized in one spot or area.

Teratogen

A substance which may cause non-heritable genetic mutations or malformations in the developing embryo or fetus when a pregnant female is exposed to the substance.

Threshold Limit Value (TLV)

Term used by the American Conference of Governmental Industrial Hygienists

(ACGIH) to express the recommended exposure limits of a chemical to which nearly all workers may be repeatedly exposed, day after day, without adverse effect.

Toxic substance

In general, as defined in the FHSA regulations at 16 CFR § 1500.3(b)(5), any substance (other than a radioactive substance) that has the capacity to produce personal injury or illness to man through ingestion, inhalation, or absorption through any surface of the body.

This term is further defined by OSHA and in the FHSA regulations:

As defined by OSHA (Appendix A of 29 CFR 1910.1200), a substance with either, a median lethal dose (LD50) of more than 50 mg/kg but not more than 500 mg/kg of body weight administered orally, a median lethal dose (LD50) of more than 200 mg/kg but not more than 1,000 mg/kg of body weight when administered by continuous contact with the bare skin of rabbits, or a median lethal concentration (LC50) in air of more than 200 parts per million but not more than 2,000 parts per million by volume of gas or vapor, or more than 2 mg/L but not more than 20 mg/L of mist, fume, or dust, when administered by continuous inhalation for one hour.

As defined in the FHSA regulations at 16 CFR § 1500.3(c)(2)(i), a substance with either, a median lethal dose (LD50) of 50 mg/kg to 5,000 mg/kg of body weight administered orally in rats, a median lethal dose (LD50) of more than 200 mg/kg but not more than 2,000 mg/kg of body weight when administered by continuous contact with the bare skin of rabbits for 24 hours, or a median lethal concentration (LC50) in air of more than 200 parts per million but not more than 20,000 parts per million by volume of gas or vapor, or more than 2 mg/L but not more than 200 mg/L by volume of mist or dust, when administered by continuous inhalation for 1 hour or less.

Water reactive material

A substance that reacts with water that could generate enough heat for the item to spontaneously combust or explode. The reaction may also release a gas that is either flammable or presents a health hazard.

SCIENCE, Pakistan

By

 

MUHAMMAD HASNAIN

hasnain@pakchem.net

www.PakChem.net

Chemistry Laboratory Safety Guide By SCIENCE, Pakistan