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2023 (2021) Genesis Push Pal Owner's Manual
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Owner’s Manual

Genesis Series

Push Pal


IMPORTANT: READ THIS MANUAL IN ENTIRETY BEFORE OPERATING




Table of Contents

General Safety        4

Safety Instructions        5

Quick-Start Installation        5

Detailed Installation Instructions        5

1. Unfold the Handle        5

2. Check the Tire Pressure        5

3. Charge the Battery        5

4. Install Battery and Connectors        5

Product Overview        6

Controls Overview        8

Machine Specifications        9

Attachments and Accessories        9

Before Operation        10

Before Operation Safety        10

Installing the Brine Container        11

Performing Daily Maintenance        11

During Operation        11

During Operation Safety        11

Sprayer Safety        12

Operating the Sprayer        12

After Operation        13

After Operation Safety        13

Emptying the Container        13

Flushing the Sprayer System        13

Transporting the Machine        14

Maintenance        14

Recommended Maintenance Schedule(s)        14

Maintenance Safety        15

Electrical System Maintenance        15

Electrical System Safety        15

Servicing the Battery        15

Servicing the Fuse        17

Drive System Maintenance        17

Checking the Tire Pressure        17

Inspecting the Hoses        17

Sprayer Maintenance        17

Conditioning the Machine        17

Cleaning        18

Cleaning the Machine        18

Storage        18

Storing the Machine        18

Removing the Machine from Storage        18

Troubleshooting        19

Introduction

This walk-behind machine is a dedicated ice-control solution system and is intended to be used by professional, trained operators for spraying  ice-control solutions used on residential or commercial properties. Using this equipment improperly or for purposes other than its intended use may prove dangerous to you and others. You are responsible for operating the equipment properly and safely.

Read this manual carefully to learn how to operate and maintain your equipment properly and to avoid injury and product damage.

A digital version of this manual that can be accessed on the VSI website (www.vsinnovation.com).

If service, parts, or additional information is needed please contact VSI Technical Service (1-507-252-3033) for more information.

General Safety

This product is capable of causing personal injury. Always follow all safety instructions to avoid personal injury.

Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol.  Failure to comply with these instructions may result in personal injury or death.

Safety Instructions

Quick-Start Installation

Follow the steps below to set up and prepare the machine for use.

  1. Unfold the Handle
  2. Check the Tire Pressure
  3. Charge the Battery
  4. Install Battery and Connectors

Detailed Installation Instructions

1. Unfold the Handle

1. Pull the detent pin out.

2. Raise the handle and secure it in the upright position with the detent pin.

2. Check the Tire Pressure

Pressure: 18 PSI

Check the air pressure in the tires for proper inflation.

3. Charge the Battery

Charging the battery produces gasses that can explode and cause serious injury.

Important: Remove the battery from the machine before charging it.

Charge the battery as needed; refer to Charging the Battery later in the manual.

4. Install Battery and Connectors

Once the battery is charged, reinstall the battery and its connectors on the machine.  Refer to Installing the Battery later in the manual.


Product Overview

  1. Handle
  2. Spray Gun
  3. Camlock Hose
  4. Brine Container
  5. Spray Bar

  1. Fan Tip
  2. Vent Cap
  3. Detent Handle Pin
  4. Pump
  5. Battery

1. Handle

The handle is used by the operator to manually push or pull the walk-behind unit as needed..  

2. Spray Gun

The spray gun is available to spray brine in areas not accessible by the spray bar or fan tip. See Using the Spray Gun later in the manual.

3. Camlock Hose

The camlock hose is used to draw brine from the brine container.  This camlock allows the operator to disconnect from an empty container and easily connect to a full, replaced brine container.

4. Brine Container

The brine container is a 5 gallon removable jug.  See Installing the Brine Container later in the manual.

5. Spray Bar

The spray bar directs the flow of liquid down in the path of the machine. This feature will most often be used for post-treatment applications.

6. Fan Tip

The fan tip directs the flow of liquid in a broad path in front of the machine. This feature will most often be used for pre-treatment applications.

7. Vent Cap

Open the vent cap when using the machine to prevent a vacuum effect in the brine container when sprayer brine.  Close the vent cap when transporting the machine.

8. Detent Handle Pin

The detent handle pin secures the handle in the upright or folded position.

9. Pump

The 12V pump draws liquid from the brine container and pumps to the spray bar, fan tip, or spray gun.

10. Battery

The battery powers the walk-behind unit.


Controls Overview

  1. Fan Tip Position
  2. Spray Gun Position
  3. Spray Bar Position
  4. Off Position
  5. On Position
  6. Sprayer Pump Switch
  7. Selection Switch

Selection Switch

The selection switch allows you to select the sprayer gun, spray bar, or fan tip spray.

Sprayer Pump Switch

The sprayer pump switch turns the sprayer pump on or off.

Specifications

Note: Specifications and design are subject to change without notice.

Machine Specifications

Description

Brine Buddy

Length (inches)

17

Width (inches)

21

Height with handle raised (inches)

49

Height with handle folded (inches)

37

Weight (Empty)

70 lbs

Brine Container Capacity

5 Gal

Attachments and Accessories

A selection of VSI approved attachments and accessories are available for use with the sprayer to enhance and expand its capabilities. Contact VSI for further information.

To ensure optimum performance and continued safety certification of the machine, use only genuine VSI replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

Operation

Before Operation

Before Operation Safety

General Safety

Chemical Safety

Chemical substances used in the machine system may be hazardous and toxic to you, bystanders, and animals, and they may damage plants, soil, and other property.

Installing the Brine Container

Capacity: 5 Gallons

Note: You can use multiple containers and fill them prior to use during a weather event.  Use the quick connection camlock hose to easily exchange the containers.

Important: Use only premixed brine to prevent dangerous chemical reactions.

1. Pull the rings on the quick connection camlock hose up and remove the hose from the container.

2. Remove the brine container cap with the draw tube.

3. Remove the brine container from the machine.

4. Fill the container with a premixed brine or install a previously filled container.

5. Install the brine container cap with the draw tube.

6. Install the container into the machine.

7. Install the quick connection camlock hose onto the cap and secure it by pulling the rings down.

8. Wipe up any spills.

Performing Daily Maintenance

Before starting the machine each day, perform the Each Use/Daily procedures listed later in this manual.

During Operation

During Operation Safety

Sprayer Safety

Operating the Sprayer

Important: Always push the machine by hand. Do not tow the machine.

1. Move the machine to the location where you will be spraying.

2. Using the selection switch, select which method of spraying you want to use on the machine.

3. Push the pump switch to the ON position.

4. Spray the area.

5. When you are done spraying, switch the sprayer to the OFF position.

Using the Spray Gun

1. Using the selection switch, select the SPRAY GUN position.

2. Push the pump switch to the ON position.

3. Squeeze the handle on the spray gun to begin spraying.

Rotate the handle lock to continue spraying without squeezing the trigger.

4. When you are done spraying, release the trigger and switch the machine to the OFF position.

Spraying Tips

Unclogging a Nozzle

If a nozzle becomes clogged while you are spraying, clean the nozzle as follows:

1. Shut off the sprayer.

2. Remove the clogged nozzle and clean it using a spray bottle of water and a toothbrush.

3. Install the nozzle.

After Operation

After Operation Safety

Emptying the Container

1. Turn the sprayer pump switch to the OFF position.

2. Remove the quick connection camlock hose from the container.

3. Remove the container from the machine.

4. Remove the cap and dispose of chemicals.

Important: Dispose of the sprayer tank chemicals according to local codes and material manufacturer’s instructions.

5. Install the cap, install the container into the machine, and attach the quick connection camlock hose.

Flushing the Sprayer System

Important: Use only clean water when cleaning the sprayer.

Important: You must always drain and flush out the sprayer after each use. Failure to flush and clean the sprayer may allow the chemicals to dry and obstruct the lines, valves, nozzle bodies, pump, and other components.

Clean the spray system after each spraying session.  To properly clean the spray system, perform the following:

1. Fill the container with clean water, install the cap, and install the quick connection camlock hose.  

Note: You can use a cleaning or neutralizing agent in the water as needed.  On the final rinse, use only clean, clear water.

2. Select the FAN TIP position on the selection switch.

3. Push the pump switch to the ON position and spray water to clear the tip.

4.  Push the pump switch to the OFF position.

5.  Select the SPRAY BAR position on the selection switch.

6. Push the pump switch to the ON position and spray water to clear the bar.

7.  Push the pump switch to the OFF position.

8. Select the SPRAY GUN position on the selection switch.

9. Push the pump switch to the ON position and spray water to clear the gun

10. Push the pump switch to the OFF position.

11. Repeat steps 1 through 10 at least 2 more times to ensure that the spray system is fully cleaned.

Important: You must always complete 3 rinse cycles to ensure that the spray system and spray accessories are fully clean, preventing damage to the system.

Transporting the Machine

Fold the handle and secure the machine to a trailer or vehicle to transport the machine.

Maintenance

Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders.

Keep the machine well maintained and in good working order as indicated in these instructions.

Recommended Maintenance Schedule(s)

Maintenance Service Interval

Maintenance Procedure

Before each use or daily

  • Check the battery
  • Check the fuses
  • Check the tire pressure
  • Check the hoses

After each use

  • Empty the sprayer container
  • Flush the sprayer system

Before storage

  • Check the tire pressure
  • Check and tighten all fasteners
  • Condition the spray system

Yearly or before storage

  • Condition the spray system

Maintenance Safety

Electrical System Maintenance

Electrical System Safety

Servicing the Battery

Service Interval: Before each use or daily

Always keep the battery clean and fully charged with the charger provided with the machine.  Use a paper towel to clean the battery case.  If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda.  Apply a light coating of grease to teh battery terminals to prevent corrosion.  

Voltage: 12 V

Removing the Battery

WARNING: Incorrect battery cable routing could damage the machine and cables, causing sparks.  Sparks can cause the battery gasses to explode, resulting in personal injury.

WARNING: Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.

1. Disconnect the negative (black) ground cable from the battery post.

2. Remove the positive (red) battery cable.

3. Remove the battery from the machine.

Charging the Battery

Charging the battery produces gasses that can explode.

Never smoke near the battery and keep sparks and flames away from the battery.

Important: Always keep the battery fully charged to prevent battery damage when the temperature is below 32* F.

1. From a fully discharged battery, charge the battery for 5 hours using the charger provided with the machine.

2. When the battery is fully charged, unplug the charger from the electrical outlet, and disconnect the charger leads from the battery posts.

3. Install the battery into the machine and connect the battery cables.

Installing the Battery

WARNING: Incorrect battery cable routing could damage the machine and cables, causing sparks.  Sparks can cause the battery gasses to explode, resulting in personal injury.

WARNING: Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.

1. Place the battery in the machine.

2. Connect the positive (red) battery cable.

3. Connect the negative (black) battery cable.

Servicing the Fuse

The electrical system is protected by fuses. It requires no maintenance. If a fuse blows, check the component or circuit for a malfunction or short.

Replacing the In-Line Fuse

There are replaceable in-line fuses on the wire harness.

1. Find the in-line fuse on the wire harness and remove the fuse cap.

2. Remove and inspect the fuse.

If the fuse is burnt out, discard it and install a new fuse with the same rating; refer to the table below.

Important: Do not use a fuse with a rating higher than the original fuse; serious damage to the electrical system or a fire could result.

Light Fuse

Accessory Fuse

10 A

10 A

3. Install the fuse cap and cushion.

Drive System Maintenance

Checking the Tire Pressure

Service Interval: Before each use or daily

Maintain the air pressure in the tires at 18 PSI.

Inspecting the Hoses

Service Interval: Before each use or daily

Examine each hose in the machine for cracks, leaks, or other damage. At the same time, inspect the connections and fittings for similar damage. Replace any hoses and fittings if damaged.

Sprayer Maintenance

Conditioning the Machine

Service Interval: Before storage

Important: Use only propylene glycol (non-toxic RV antifreeze) with corrosion inhibitors. Do not use recycled propylene glycol. Do not use ethylene glycol based antifreeze.

Do not use propylene glycol with soluble alcohols (methanol, ethanol, or isopropanol) or brines added.

1. Place the machine on a drain pad area.

2. Add 1 gallon of conditioner to the container.  

3. Turn on the machine.

4. Use the selection switch to select each method of spraying and spray until the nozzles discharge all of the conditioner.

Note: Most propylene glycol RV antifreeze is colored pink. Use a catch container to sample the discharge.

5. Shut off the sprayer when the container is empty.

Cleaning

Cleaning the Machine

Service Interval: After each use

Important: You can wash the machine with a mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the electrical system. Pressure washing can force dirt and water into critical parts.

1. Empty the sprayer container (after each use).

2. Flush the sprayer system (after each use).

3. Condition the sprayer system (yearly or before storage).

Storage

Do not store material in the sprayer tank.

Storing the Machine

1. Remove salt, sand, and grime from the external parts of the entire machine.

Important: You can wash the machine with a mild detergent and water.  Do not pressure-wash the machine. Avoid excessive use of water, especially near the electrical system.  Pressure-washing can force dirt and water into critical parts.

2. Condition the sprayer system.

3. Check the tire pressure.

4. Dispose of extra chemical solution; recycle it according to local regulations.

5. Check and tighten all fasteners. Repair or replace any part that is damaged or missing.

6. Store the machine in a clean, dry, garage or storage area.

7. Disconnect the negative (black) battery cable.

8. Disconnect the positive (red) battery cable.

Removing the Machine from Storage

1. Check for cracked welds.

2. Check all fasteners; tighten as necessary.

3. Check the hoses for cracks or leaks.

4. Lightly sand areas that are scratched, chipped, or rusted.

5. Apply dielectric grease to all of the wire harness connectors.


Troubleshooting

Problem

Possible Cause

Corrective Action

The pump does not prime.

1. The sprayer container vent cap is closed.

2. The liquid in the hoses is frozen.

3. The pump inlet fitting O-ring is damaged or missing.

1. Open the vent cap.

2. Bring the machine to a warm area to thaw.

3. Replace the O-ring.

The sprayer pump runs and shuts off repeatedly.

1. The sprayer nozzles are clogged or frozen.

2. The liquid in the hoses is frozen.

1. Clean the spray nozzles.

2. Bring the machine to a warm area to thaw.

The sprayer is not spraying.

1. The sprayer switch is in the OFF position.

2. The spray nozzles are clogged or frozen.

3. The liquid in the hoses is frozen.

4. The hoses are clogged.

1. Turn the sprayer switch to the ON position.

2. Clean the spray nozzles.

3. Bring the machine to a warm area to thaw.

4. Clean the hoses.

Liquid is dripping from the spray nozzles when the system is not in use.

1. The nozzles are loose.

1. Tighten the nozzles.

Too little liquid is being sprayed.

1. The spray nozzles are clogged or frozen.

2. The liquid in the hoses is frozen.

3. The hoses are clogged.

1. Clean the spray nozzles.

2. Bring the machine to a warm area to thaw.

3. Clean the hoses.

There is a large gap in the middle of the spray pattern.

1. The spray nozzles are clogged or frozen.

2. The liquid in the hoses is frozen.

3. The hoses are clogged.

1. Clean the spray nozzles.

2. Bring the machine to a warm area to thaw.

3. Clean the hoses.

Voigt Smith Innovation LLC

150 East Sharon Street

Le Center, MN 56057

www.vsinnovation.com

Main Office: 507-252-3033

Email: sales@vsinnovation.com