| A | B | |
|---|---|---|
1 | step number | procedure |
2 | PARTS ASESSMENT | |
3 | Nov 4 Timestamp | |
4 | NORTD LABS | |
5 | step 1 | Unpack all the materials and lamb the lamb out on the worktable so that everything is accessible easily check the bill of materials and make sure that the parts inventory is correct otherwise prepared to get additional parts of the beginning of the build |
6 | PARTS | see http://labs.nortd.com/lasersaur/bom-1401-suppliers-usd |
7 | part 1, 8:25 time stamp | Lasersaur Drive board PCB |
8 | Part 2, 8:44 time stamp | Beagle bone black preloaded with Ubuntu and laser sore app. The board later gets a dongle for Wi-Fi USB. Board is either bought from Nortd Labs - or instructions for uploading code are at http://www.lasersaur.com/manual/bbb_setup |
9 | Part 3 8:49 | wireless dongle for beagle bone |
10 | Part 4 9:16 | Mounts for various parts. You can see job file (DXF) - MechParts v14.01 (dxf) at http://www.lasersaur.com/manual/rev14.01 . Acrylic was used before, but needs explaining as far as how much to tighten - too tight and acrylic will crack. So moved to aluminum. Steel would do it, too - but played it safe on Aluminum in beta. Could use steel. |
11 | Part 5 9:47 | Gas nozzle - threaded so optics components can be put on it. Thread is defined 1.035"-40, 23 mm deep on the nozzle. Nozzle is found in CAD - FreeCAD has it. See Thor Labs for Lens Tube for corresponding threads. $1 in aluminum and 2nd order price increase from machining. |
12 | part 6 10:37 | Lens - set of 4 - not opened so they are not contaminated. See picture from website - http://store.lasersaur.com/index.php?route=product/product&path=59&product_id=56¤cy=EUR . See Lens and Mirrors at bottom of http://www.lasersaur.com/manual/operation for source of mirrors |
13 | part 7 11:12 | Mouns - acrylic, for controller and other electronics. About $5/sf for material. Cut with Lasersaur itself. |
14 | part 8 11:34 | Gas solenoid - about $20 in the USA - The E-valve can also be sourced from Automation Direct and Landefeld - linked by the 14.01 BOM |
15 | MISUMI | |
16 | part 9 12:02 | Aluminum bracket extrusion. 1410 at end of part number refers to 1410 mm. |
17 | part 10 12:10 | Angle bracket, single. 39 of these. |
18 | part 11 12:15 | Angle bracket, single, black. 28 of these. |
19 | part 12 12:19 | Angle bracket, single, non-gusseted, 6 of these. |
20 | part 13 12:23 | Angle bracket, double, gusseted, 38 of these. |
21 | part 14 12:33 | Angle bracket, double, non-gusseted, 7 of these |
22 | part 15 12:35 | Angle bracket, double, gusseted, 7 of these. |
23 | part 16 12:38 | [6] ball bearing, 5x19x6 |
24 | part 17 12:40 | [8] ball bearing, 6x19x6 (put in Gallery, not Laser Cutter) |
25 | part 18 12:46 | [12] ball bearing, 5x14x5 |
26 | part 19 12:50 | [15] roller bearing, 4x13x5 |
27 | part 20 12:55 | [2] cable carrier, 20 links (put in Gallery) |
28 | part 21 as:58 | [1] cable carrier, 23 links (put in Gallery) |
29 | part 22 1:01 | [2] gas spring |
30 | part 23 1:05 | [3] hinges |
31 | part 24 1:24` | [1] powder-coated metal sheet 1166x356x0.8mm. Note that Misumi is sophisticated enough in its web interface that it gives you the hole pattern for the sheets included in the part number! For CNC torch cutting in the future, use the FreeCAD model to generate full hole pattern to cut. The existing sheets, since they are a part order for replicability, do not include all the holes. |
32 | part 25 1:29 | [2] powder-coated metal sheet 1166x847x0.8mm (put in Gallery) |
33 | part 26 1:34 | [1] powder-coated metal sheet 247x216x0.8mm |
34 | part 27 2:00 | [2] more - metal sheet 847x200x0.8mm |
35 | part 28 2:02 | [2] metal sheet 847x268x0.8mm |
36 | part 29 2:05 | [2] metal sheet 847x356x0.8mm |
37 | part 30 2:07 | [1] metal sheet 917x356x0.8mm |
38 | part 31 2:11 | [23] nut DIN934-like, M3, (put in Gallery) |
39 | part 32 2:16 | [100] m5 locknuts (put in Gallery - now the album tagging is no longer working in the Trovebox App) |
40 | part 33 2:26 | [100] m4 locknuts (put in Gallery - now the album tagging is no longer working in the Trovebox App) |
41 | part 34 2:39 | panel rubber seal 6m (gallery) |
42 | part 35 2:50 | planar bracket (gallery) |
43 | part 36 2;53 | plastic handles (gallery) |
44 | part 37 3:04 | [2] polycarbonate sheet 170x130x3mm |
45 | part 38 3:04 | [2] polycarbonate sheet 600x130x3mm |
46 | part 39 3:04 | [2] polycarbonate sheet 800x110x3mm |
47 | part 40 3:04 | [2] polycarbonate sheet 807x60x3mm |
48 | part 41 3:04 | [2] polycarbonate sheet 847x156x3mm |
49 | part 42 3:02 | [2] polycarbonate sheet 892x847x3mm |
50 | part 43 3:16 | [1] drive shaft, stepped |
51 | part 44 3:16 | [1] drive shaft, stepped |
52 | part 45 3:16 | [2] drive shaft, stepped |
53 | part 46 3:16 | [2] drive shaft, stepped |
54 | part 47 3:29 | [17] screw DIN912-like, M3x06 |
55 | part 48 3:29 | [29] screw DIN912-like, M3x10 |
56 | part 49 3:29 | [12] screw DIN912-like, M3x16 |
57 | part 50 3:29 | [5] screw DIN912-like, M3x25 |
58 | part 51 3:29 | [8] screw DIN912-like, M3x30 |
59 | part 52 3:40 | [2] screw ISO7380-like, button, M3x06 |
60 | part 53 3:40 | [9] screw DIN912-like, adhesive, M4x15 |
61 | part 54 3:40 | [18] screw DIN912-like, adhesive, M4x25 |
62 | part 55 3:48 | [134] screw DIN912-like, M5x08 |
63 | part 56 3:48 | [376] screw DIN912-like, M5x10 |
64 | part 57 3:48 | [28] screw DIN912-like, M5x12 |
65 | part 58 3:48 | [29] screw DIN912-like, M5x16 |
66 | part 59 3:48 | [36] screw DIN912-like, M5x20 |
67 | part 60 4:14 | [11] screw DIN912-like, adhesive, M5x25 |
68 | part 61 4:14 | [166] screw ISO7380-like, button, M5x06 |
69 | part 62 4:14 | [12]screw DIN7991-like, sunk, M5x08 |
70 | part 63 4:14 | [5] screw DIN7991-like, sunk, M5x12 |
71 | part 64 4:25 | [6] screw DIN7984-like, low, M5x16 |
72 | part 65 4:25 | [8] screw DIN7984-like, low, M5x30 |
73 | part 66 4:34 | [4] 6 mm flexible couplers |
74 | part 67 4:40 | [3] slide washers |
75 | part 68 4:46 | timing belt GT 3M, 9mm, 109 teeth |
76 | part 69 4:46 | timing belt GT 3M, 9mm, 65 teeth |
77 | part 70 4:55 | timing pulley GT/HTD 3M, 18 teeth, bore 5mm |
78 | part 71 4:55 | timing pulley GT/HTD 3M, 48 teeth, bore 12mm |
79 | part 72 4:55 | [3] timing pulley GT/HTD 3M, 20 teeth, bore 6mm |
80 | part 73 4:55 | timing pulley GT/HTD 3M, 22 teeth, bore 6.35mm |
81 | part 74 4:55 | timing pulley GT/HTD 3M, 60 teeth, bore 12mm |
82 | part 76 5:17, 5:20 | extrusion 2020, 1564mm |
83 | part 77 5:17, 5:20 | extrusion 2020, 60mm, 45deg |
84 | part 78 5:17, 5:20 | [2] extrusion 2020, 80mm |
85 | part 79 5:17, 5:20 | extrusion 2040, 100mm |
86 | part 80 5:17, 5:20 | [2] extrusion 2040, 1130mm |
87 | part 81 5:17, 5:20 | [2] extrusion 2040, 120mm, black |
88 | part 82 5:17, 5:20 | extrusion 2040, 124mm, + mount holes |
89 | part 83 5:17, 5:20 | [5] extrusion 2040, 1260mm, black |
90 | part 84 5:17, 5:20 | extrusion 2040, 148mm, + mount holes |
91 | part 85 5:17, 5:20 | extrusion 2040, 1564mm |
92 | part 86 5:17, 5:20 | [4] extrusion 2040, 1620mm |
93 | part 87 5:17, 5:20 | [4] extrusion 2040, 190mm |
94 | part 88 5:17, 5:20 | extrusion 2040, 320mm |
95 | part 89 5:17, 5:20 | extrusion 2040, 62mm, + mount holes |
96 | part 90 5:17, 5:20 | extrusion 2040, 750mm, black |
97 | part 91 5:17, 5:20 | extrusion 2040, 75mm |
98 | part 92 5:17, 5:20 | extrusion 2040, 790mm, balck |
99 | part 93 5:17, 5:20 | extrusion 2040, 80mm |
100 | part 94 5:17, 5:20 | extrusion 2040, 80mm, 45deg |