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DateWork DoneFound NeedsNotes
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11/18/2017Cleaned frame; cleaned fork tubes & lowers; pulled steer tube bearings, cleaned, regreased, and reinstalled.1 pinch bolt for fork tube; triple tree/steer tube bolt & washer.
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11/25/2017Cleaned F+R Wheels, cleaned and installed rotors f+r, installed r pulley, installed stock risers, temp. bars, pulled stock brake lines and wiped down calipersWashers/spacers for either side of RB Caliper? Pinch bolt for f. axle, washer for r. axle
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11/26/2017Mounted motorrear mount bolts (3.5 in long), tap for TOPRH Cylinder
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11/30/2017Installed stem bolt; tightened fork leg pinch bolts
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1/20/2018Routed wiring harness, installed headlight bucket, installed NASH starter button, installed reg/rechoseclamps for all oil lines
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2/5/2018Tapped LH top cylinder mounting point, installed rear bolts, identified and clipped connectors for high/low beam switches, installed tube clamp bolts, pinch bolt on fork lower, rear shocks, handlebars, drilled and installed clutch lever, pulled intake manifold and inspected o rings
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2/11/2018installed clutch cable, installed intake manifold, carb, throttle cable, drive belt1/4-20 x 5/8 screw for extracted clutch/derby cover screw (x4) O-ring for clutch/derby cover
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2/17/2018wired in switches and made switch bracket for headlight visor, reinstalled original O-ring for clutch/derby cover, installed new screws for derby cover, installed headlight etc.bolts for pulley cover & rear master cylinder
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2/18/2018Installed fendersM8-1.25 nut for starter lead, clamp for master cylinder or small round file to modify
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2/25/2018Installed Battery, tray, cover, leads, starter motor nut, tested ignition key Confirm wiring/check fuses
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3/21/2018Cleaned brake calipers and installed pads, installed rear brake line and bled, swapped pegsscrew for F master cylinder, replace positive lead, washer/spring for r. passenger peg
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3/24/2018Replaced main circuit breaker, repaired positive lead, tightened down tail light, rerouted wiring harness at rear, hose clamped oil lines, diagnosed electrical issue (second positive lead tucked & not bolted to starter motor)
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3/10-3/11/2018Fabb'd pipes, pulled cams (including pulling, reinstalling / realigning & torquing rockerboxes) & verified cam & ignition timing, cut cam & sprocket covers.rivets for ignition cover, new exhaust gaskets & circlips (eventually) Main jet 160
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3/25/2018 FIRST START!put 170 main back in carb, changed primary and engine oil (Lucas 20w50), installed coils and plug wires, adjusted idle, adjusted clutch, adjusted throttle cable, cut and installed key relocation bracket, extended key wires, installed petcock, installed fuel line (motion pro)Pilot Jet #45Had to roll on throttle slowly, Idle jet likely too small. 45 idle to compensate for straight pipes and air cleaner. DONE
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3/29/2018 SHAKEDOWN RIDE!Installed FB line and bled, adjusted drive belt tension, installed #45 pilot jet, adjusted idle speedfinish fb bleed (still soft), solder all key connections and wrap lines, bushing for clutch cable retainerStill needs a little help on the bottom end roll on but idles much better. Will probably need to drill out access port and adjust air screw
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4/2/2018fuel filterThere's an intermittent fuel leak from the carb. petcock issue? It runs like the idle jet is clogged.
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